6.
Use a battery charger that is correct for the
battery. A battery charger that is set for an
ampere-hour rate that is too high will cause a high
internal heat and damage the battery. A low
ampere-hour rate setting on a battery charger can
require a longer charging time but will not
damage the battery. The provided charger
operates at a 20A/hr rate. Do not use a charger
above 100A/hr charge rate.
7.
When batteries are moved, make sure a short
circuit does not occur. See the Safety Procedures
in Battery Maintenance of this section.
8.
Do not store battery in direct sunlight. Doing so
can cause internal heating that accelerated aging
of the battery.
9.
Keep in a cool, well-ventilated area in no higher
than 80% humidity, else accelerated oxidation
and rust can occur.
10.
Ensure storage area has adequate fire detection
and mitigation system. Li-Ion batteries should
always be protected from fire. Ensure storage
area has immediate access to both a class D and
a class ABC fire extinguisher
11.
Do not store batteries with other metallic goods
that can shift and possibly cause a short.
12.
Do not store batteries for a longer period than 10
years.
Shipping and Handling
Li-Ion batteries have strict transportation regulations.
They are considered class 9 dangerous goods. If at
any time a battery must be sent for service, follow
handling, packing, and transportation mandates.
1.
When shipping Lithium-Ion batteries by
themselves, follow UN3480. When shipped with
equipment follow UN3481.
2.
NEVER alter, remove, deface, or obscure Li-Ion
warning labels.
3.
When provided, always return batteries in the
packaging provided.
4.
Shipping container must provide documentation/
indications that a Li-Ion battery is enclosed, a
statement of hazards, procedure if damaged, and
contact information. Shipping container cannot
exceed 30kg gross mass.
5.
Package must be able to withstand a
1.2 m (3.9 ft) drop test, without damage to battery
contained within, or release of contents. (Inner
packaging layers recommended).
6.
If shipping by air, see IATA provisions and
packaging instructions P965/966. Preference is
ground shipment.
7.
If possible, ship a battery pack at no higher than
50% State of Charge (SoC).
8.
It is recommended that dented cells or batteries
with dented cells be taken out of service. Dented
sides or ends increase the likelihood of a short
circuit.
9.
Store suspected or damaged packs in a cool, dry,
well-ventilated area away from combustible
materials and away from other batteries.
10.
Make sure there is room to encapsulate the
battery fully in case of fire.
11.
Follow environmental health and safety waste
management and regulatory standards for pack
disposal.
CAUTION
Shipping damaged battery packs requires
observing more stringent regulations. Contact
Hyster before shipping damaged battery packs.
NOTE:
The above guidelines are not a replacement
for applicable regulations and restrictions, which shall
be known and understood by persons involved in
handling/shipping of such goods. Regulations and
standards often change, and this documentation may
not be per latest release.
2240 YRM 1890
Battery Maintenance
17
Содержание 524150797
Страница 1: ...Maintenance METRIC AND INCH SAE FASTENERS PART NO 524150797 8000 YRM 0231 ...
Страница 4: ......
Страница 8: ...Table 1 Bolts and Screws General 8000 YRM 0231 4 ...
Страница 9: ...Table 2 Studs and Nuts 8000 YRM 0231 General 5 ...
Страница 10: ...Table 3 Torque Nuts General 8000 YRM 0231 6 ...
Страница 11: ...Table 4 Torque Nuts With Nylon Insert 8000 YRM 0231 General 7 ...
Страница 20: ...NOTES 16 ...
Страница 21: ......
Страница 22: ...8000 YRM 0231 12 18 8 16 10 15 3 15 10 13 12 04 ...
Страница 23: ...Maintenance INDUSTRIAL BATTERY PART NO 524158040 2240 YRM 0001 ...
Страница 26: ......
Страница 47: ......
Страница 48: ...2240 YRM 0001 10 18 2 18 8 16 7 16 1 16 9 15 ...
Страница 49: ...Maintenance AC MOTOR REPAIR MP20 A249 MPB045VG A245 PART NO 550036879 0620 YRM 1513 ...
Страница 52: ......
Страница 58: ...Figure 5 Traction Motor Repair A245 AC Motor Repair 0620 YRM 1513 6 ...
Страница 62: ...NOTES 10 ...
Страница 63: ......
Страница 64: ...0620 YRM 1513 3 15 12 13 4 12 ...
Страница 65: ...Maintenance MASTER DRIVE UNIT MP20 A249 MPB045VG A245 PART NO 550036880 0630 YRM 1503 ...
Страница 68: ......
Страница 75: ......
Страница 76: ...0630 YRM 1503 3 15 12 13 4 12 ...
Страница 77: ...Maintenance STEERING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036881 1600 YRM 1504 ...
Страница 80: ......
Страница 83: ...Figure 2 Control Handle Assembly Lift Truck Models MP20 A249 1600 YRM 1504 Control Handle 3 ...
Страница 86: ...Figure 4 Delivery Handle Optional Control Handle 1600 YRM 1504 6 ...
Страница 91: ......
Страница 92: ...1600 YRM 1504 12 18 11 17 7 16 3 15 12 13 4 12 ...
Страница 93: ...Maintenance BRAKES MP20 A249 MPB045VG A245 PART NO 550036882 1800 YRM 1505 ...
Страница 96: ......
Страница 104: ...NOTES 8 ...
Страница 105: ......
Страница 106: ...1800 YRM 1505 3 15 12 13 4 12 ...
Страница 107: ...Maintenance HYDRAULIC SYSTEM MP20 A249 MPB045VG A245 PART NO 550036883 1900 YRM 1506 ...
Страница 110: ......
Страница 117: ...Figure 4 Hydraulic Unit A249 1900 YRM 1506 Hydraulic Pump 7 ...
Страница 127: ......
Страница 128: ...1900 YRM 1506 2 15 12 13 4 12 ...
Страница 129: ...Maintenance ELECTRICAL SYSTEM MP20 A249 MPB045VG A245 PART NO 550036885 2200 YRM 1508 ...
Страница 163: ......
Страница 164: ...2200 YRM 1508 6 18 11 16 10 16 8 16 4 15 12 14 ...
Страница 165: ...Maintenance LIFTING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036886 4000 YRM 1509 ...
Страница 168: ......
Страница 180: ...NOTES 12 ...
Страница 181: ......
Страница 182: ...Yale Materials Handling Corp 1400 Sullivan Dr Greenville NC 27834 2011 4000 YRM 1509 12 13 4 12 ...
Страница 183: ...Maintenance CAPACITIES AND SPECIFICATIONS MP20 A249 MPB045VG A245 PART NO 550036888 8000 YRM 1511 ...
Страница 186: ......
Страница 192: ...NOTES 6 ...
Страница 193: ......
Страница 194: ...8000 YRM 1511 6 16 3 16 12 13 4 12 ...
Страница 195: ...Maintenance DIAGRAMS MP20 A249 MP045VG A245 PART NO 550036889 8000 YRM 1512 ...
Страница 198: ......
Страница 200: ...SCHEMATIC WIRING DIAGRAMS Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 1 of 3 General Notes 8000 YRM 1512 2 ...
Страница 201: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 2 of 3 8000 YRM 1512 General Notes 3 ...
Страница 202: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 3 of 3 General Notes 8000 YRM 1512 4 ...
Страница 203: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 1 of 7 8000 YRM 1512 General Notes 5 ...
Страница 204: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 2 of 7 General Notes 8000 YRM 1512 6 ...
Страница 205: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 3 of 7 8000 YRM 1512 General Notes 7 ...
Страница 206: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 4 of 7 General Notes 8000 YRM 1512 8 ...
Страница 207: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 5 of 7 8000 YRM 1512 General Notes 9 ...
Страница 208: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 6 of 7 General Notes 8000 YRM 1512 10 ...
Страница 209: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 7 of 7 8000 YRM 1512 General Notes 11 ...
Страница 210: ...NOTES 12 ...
Страница 211: ......
Страница 212: ...8000 YRM 1512 3 18 12 14 1 14 12 13 7 13 4 12 ...
Страница 213: ...Maintenance FRAME MPB045VG A245 PART NO 550093874 0100 YRM 1665 ...
Страница 216: ......
Страница 222: ...NOTES 6 ...
Страница 223: ......
Страница 224: ...0100 YRM 1665 7 16 12 13 ...
Страница 225: ...Maintenance PERIODIC MAINTENANCE MPB045VG A245 PART NO 550093875 8000 YRM 1666 ...
Страница 228: ......
Страница 248: ...NOTES 20 ...
Страница 249: ......
Страница 250: ...8000 YRM 1666 3 19 2 19 10 15 6 15 3 15 12 13 ...
Страница 251: ...Maintenance CONTROLLER DIAGNOSTICS MPB045VG A245 PART NO 550095689 9000 YRM 1671 ...
Страница 337: ......
Страница 338: ...Yale Materials Handling Corp 1400 Sullivan Dr Greenville NC 27834 2011 9000 YRM 1671 9 15 1 15 12 14 10 14 4 14 1 14 ...
Страница 339: ...Maintenance LITHIUM ION BATTERY MPW45HD A245 MP16 MP18 MP20 MP22 MPB045VH B245 PART NO 550136713 2240 YRM 1890 ...
Страница 342: ......
Страница 349: ...Figure 6 Battery Charger Diagram GPT 2240 YRM 1890 Charging and Troubleshooting 7 ...
Страница 360: ...NOTES 18 ...
Страница 361: ......
Страница 362: ...2240 YRM 1890 3 19 11 16 10 16 3 16 10 15 9 15 ...
Страница 366: ......
Страница 380: ...NOTES 14 ...
Страница 381: ......
Страница 382: ...2200 YRM 2030 6 17 11 16 10 16 ...