Xylem Goulds AquaBoost VS Скачать руководство пользователя страница 30

Cause

Remedy

The inlet pressure does not match the project

specifications.

Check to see if the inlet pressure matches the project

specifications. Variations in inlet pressure can have

detrimental effects on performance.

A pipe is broken.

Check for broken pipes.

The transducer isolation valves are closed.

Check to be sure that the transducer isolation valves are

in the open position.

The NPSH is insufficient.

Check the NPSH. Are proper flooded conditions or

positive pressure being delivered to the pump station?

Check for air in the supply lines. Check for properly filled

supply tanks (if applicable). Excessive suction lift or

piping losses will limit the life expectancy of the pumps.

The pump station has lost its prime.

Check to be sure that the pump station has been primed

properly. Make sure that all pumps and components are

properly filled with water.

The pump rotation is incorrect.

Check the pump rotation. Proper rotation is indicated on

the pump volute. (See the pump IOM.)

A suction or discharge valve is closed or clogged.

Check the isolation valves and check valves. Are all

suction/discharge valves open? Could any valves be

plugged? Could the pumps be plugged?

The motor is not operating at the rated RPM.

Check the voltage and amperage. Check for possible

phase loss to the motor.

The impeller is worn or plugged.

Take the pump to an authorized pump repair facility.

The pump bearings are worn.

Take the pump to an authorized pump repair facility.

7.1.4  The pump station experiences excessive vibration

Cause

Remedy

The motor, pump, or piping is loose.

Make sure that all fasteners and components are properly

tightened.

Pump station vibration dampers are missing or

improperly installed.

Check for properly installed pump station vibration

dampers.

Pumps are running off their design curve.

Check the application. Is the system running in an open

discharge condition (excessive flow rate)? For example, is

the system filling a large irrigation line for the first time

of the season?

Air or gases are present in the pumped liquid.

Check water supply lines and tanks. Check for air or gases

in liquid. Bleed the lines.

Discharge piping is plugged.

Check discharge piping/valves. Could the piping be

plugged? Could the pump be plugged? Are the isolation

valves open? Clear any clogs.

Supply piping has excessive suction/lift conditions or

friction loss.

Check for excessive suction/lift conditions or friction loss

on supply piping.

The impeller is bound or worn.

Take the pump to an authorized pump repair facility.

Pumps and pipes are not properly aligned.

Correct the alignment between pumps and pipes.

7.1.5  The pump station does not shut down and no water is used

Cause

Remedy

The pump station is in Hand or Manual mode.

Put the system in the AUTO position.

The system pressure is set beyond capability of the

station.

Check the system set pressure. Is this duty point beyond

the capability of the pump station?

The RTDs are incorrectly installed.

Check to make sure that the RTDs are installed correctly.

(CS only)

7  Troubleshooting

28

AquaBoost VS Pumping Packages INSTRUCTION MANUAL

Содержание Goulds AquaBoost VS

Страница 1: ...INSTRUCTION MANUAL 10 001 251 Rev 7 Variable Speed AquaBoost VS Pumping Packages...

Страница 2: ......

Страница 3: ...iagrams 13 4 1 2 Wiring diagrams 15 4 2 ground earth connections 16 4 3 Pump package location guidelines 17 4 4 Foundation requirements 17 4 5 Level the base on a concrete foundation 17 4 6 Connect th...

Страница 4: ...ration 28 7 1 5 The pump station does not shut down and no water is used 28 7 1 6 The pump station cycles or hunts erratically 29 8 Other Relevant Documentation or Manuals 30 8 1 Manuals for AquaBoost...

Страница 5: ...pment or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before proceeding Do not change the service applica...

Страница 6: ...isposal of solid or liquid waste Clean up of spills Exceptional sites CAUTION Radiation Hazard Do NOT send the product to Xylem if it has been exposed to nuclear radiation unless Xylem has been inform...

Страница 7: ...ith an automatic level control Beware of the starting jerk which can be powerful Rinse the components in water after you disassemble the pump Do not exceed the maximum working pressure of the pump Do...

Страница 8: ...and their components are heavy Failure to properly lift and support this equipment can result in serious physical injury and or equipment damage Lift equipment only at the specifically identified lift...

Страница 9: ...drive unit and coupling manufacturers for their long term storage procedures For questions about possible long term storage treatment services please contact your local sales and service representativ...

Страница 10: ...reproductive harm For more information go to www P65Warnings ca gov 3 1 1 Operational limits Ambient temperature and humidity All electrical equipment is susceptible to failure if operated in ambient...

Страница 11: ...5 hp range 1 Pump NPE with TEFC motor 2 Safety switch single point power panel 3 Aquavar CPC controller 4 Temperature relief valve 5 Discharge header copper L type 6 Suction header copper L type 7 Pr...

Страница 12: ...ps Pump model rpm HP Voltage Phase Impeller diameter inches Control 1 A 1x1 1 4 3600 05 1 2 1 115 1 60 A 4 5 8 2 B 1 1 4x1 1 2 3600 07 3 4 2 208 3 60 B 5 1 16 VS variable speed 10 1 3 380 3 50 C 5 3 1...

Страница 13: ...Electrical ratings at startup Current Voltage Phase 3 Product Description AquaBoost VS Pumping Packages INSTRUCTION MANUAL 11...

Страница 14: ...urrent as listed on the motor nameplate when sizing wire Power supply requirements The power supply required for the AquaBoost VS unit depends on its model number It can be one of the following with a...

Страница 15: ...7 8 10 9 RS000011 Typical field piping arrangement for the AquaBoost Variable Speed simplex pumping package 1 Anchor the pipe securely if vibration eliminators are used 2 If a bypass line is installe...

Страница 16: ...nk 3 Discharge gauge 4 Vibration eliminator 5 Anchor the pipe securely if vibration eliminators are used 6 If a bypass line is installed then this valve must be kept closed during normal operation Do...

Страница 17: ...D THROUGH 1 M J1 AI1 OFF 0 10V Ri 312K J1 AI1 ON 0 20mA Ri 100K DIGITAL OUTPUTS ANALOG I O ON ON J1 AI1 OFF 0 10V Ri 312K TERMINAL FOR TRANSDUCER SHIELD CONNECTED INTERNALLY TO CHASSIS GROUND ON RO1A...

Страница 18: ...Before Touching Application Setting Switches 1 UP 0 DOWN DIP SWITCH SETTING 1 UP 0 DOWN 1 2 3 4 Minimum Speed Hz Ramp Speed 1 1 1 1 10 Slow 1 1 1 0 10 Medium 1 1 0 1 10 Fast 1 0 1 1 30 Slow 0 1 1 1 3...

Страница 19: ...e if nothing else is specified Do not install and operate the equipment in closed systems unless the system is constructed with properly sized safety and control devices Acceptable devices Pressure re...

Страница 20: ...guration then connect the tank to the discharge manifold as shown 1 2 RS000022 1 Storage tank 2 Discharge gauge 3 Precharge the tank according to the tank specific IOM 4 7 Connect the optional low suc...

Страница 21: ...dequately torqued NOTICE Never force piping to make a connection with a pump Check Explanation comment Checked Check that the suction and discharge pipes are supported independently by use of pipe han...

Страница 22: ...o which optional vibration eliminators are connected is properly anchored to the floor This is necessary for maximum effectiveness Fastening WARNING Only use fasteners of the proper size and material...

Страница 23: ...C then warm up the pump prior to operation Circulate a small amount of fluid through the pump until the casing temperature is within 100 F 38 C of the fluid temperature At initial startup do not adju...

Страница 24: ...k out power to the package and the driver before you perform any installation or maintenance tasks Failure to disconnect and lock out driver power will result in serious physical injury The pressure s...

Страница 25: ...A unit that shows symptoms of possible problems such as overflow noise leaks vibrations or continual operation must be corrected immediately 5 2 1 Variable speed operation Variable speed simplex for...

Страница 26: ...e level Temperature relief valve The variable speed units have a temperature relief valve that senses water temperature inside the pump The valve opens and closes depending on the water temperature Th...

Страница 27: ...se is not all over the inside of the motor and in the bottom of the motor This could be a sign of overfilling Refer to the lubrication instructions from the motor manufacturer Close coupled pumps For...

Страница 28: ...n or breakers are tripped Check power fuses and breakers Breakers are shipped in the OFF position Replace blown fuses The pump station is not properly grounded earthed Check that proper grounding eart...

Страница 29: ...starter coil and the neutral white wire 120 volts should be measured If no voltage is measured then check incoming power and fuses If voltage is measured then go to the next step 4 With the HOA still...

Страница 30: ...repair facility 7 1 4 The pump station experiences excessive vibration Cause Remedy The motor pump or piping is loose Make sure that all fasteners and components are properly tightened Pump station v...

Страница 31: ...unts erratically Cause Remedy The pumps are oversized for the current demand Check the application Possibly increase the size of the bladder tank for low demand situations The inlet pressure is fluctu...

Страница 32: ...operation and maintenance of your AquaBoost Pumping System can be found in the IOMs provided for the associated equipment Equipment Manual Goulds Pumps Model NPE IM013 Aquavar CPC IM167 Aquaboost II 1...

Страница 33: ...arranty are warranted only for the balance of the warranty period on the parts that were repaired or replaced Seller shall have no warranty obligations to Buyer with respect to any product or parts of...

Страница 34: ...t have been a repaired by third parties other than Seller or without Seller s written approval b subject to misuse misapplication neglect alteration accident or physical damage c used in a manner cont...

Страница 35: ...first with the dealer from whom you purchased the product or visit www xyleminc com for the name and location of the nearest dealer providing warranty service 9 Product warranty AquaBoost VS Pumping...

Страница 36: ...lutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and...

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