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Service & Repair Manual

SERVICE AND REPAIR MANUAL

SPIRIT REGULATOR

PN RG100

Revised - 02/11

Содержание PN RG100

Страница 1: ...Service Repair Manual SERVICE AND REPAIR MANUAL SPIRIT REGULATOR PN RG100 Revised 02 11...

Страница 2: ...sassembly Procedures General Guidelines 8 First Stage Disassembly 9 Second Stage Disassembly 12 Section 4 Reassembly Procedures General Guidelines 15 First Stage Reassembly 16 Second Stage Reassembly...

Страница 3: ...ife supporting product it is extremely critical that it receives service according to the procedures outlined in this manual on a regularly scheduled basis at least once a year with normal or infreque...

Страница 4: ...e sure to follow the instructions provided in this manual NOTE XS Scuba especially endorses and recommends the Jaws Gripmaster Bench Vise available from Peter Built Co It is designed specifically for...

Страница 5: ...PN 11 465 500 1 4 Nut Driver PN 11 168 500 Small 02 Blade Screwdriver PN 11 133 500 Cristo Lube PN MS150 Hakko Side Cuts 5 PN 16 020 500 Snap Ring Pliers 11 16 Open End Wrench 3 4 Open End Wrench 419...

Страница 6: ...scratches or other damage that exposes the brass beneath the finish CAUTION Do not clean any parts that show damage to their finish inside an ultrasonic cleaner 4 Closely examine all parts of the firs...

Страница 7: ...ressure that exceeds 400 psi may result in damage or rupture of the test gauge or LP hose and could cause serious personal injury 2 Slowly open the supply valve to pressurize the first stage Closely m...

Страница 8: ...o rings After passing close inspection static O rings may sometimes be reused although this is not necessarily recommended Dynamic O rings must be automatically discarded and replaced with every servi...

Страница 9: ...ecessary to use a bench mounted vise to hold the first stage secure throughout the next procedure This ensures the best protection against slippage and accidental damage to soft metal parts If an ordi...

Страница 10: ...aside the breaker bar and socket c Unscrew the yoke retainer counter clockwise to re move from the body along with the yoke d Remove the main seal O ring 9 from the yoke retain er Discard the O ring a...

Страница 11: ...pring isolators for any signs of damage or distortion and discard if any is found Closely inspect the spring with a magnifier to check for any signs of damage or corrosion that has permeated the wall...

Страница 12: ...ent of the LP hose 4 Using an n open end wrench turn the inlet fitting coun ter clockwise to loosen from the second stage hous ing 12 and unscrew it completely by hand to remove 5 Snip the plastic tie...

Страница 13: ...g 19 12 Turn the air barrel over to allow the balance shuttle cap 3 and LP spring 4 to drop out see Fig 9 Inspect the spring closely with a magnifier to check for any signs of corrosion Discard it if...

Страница 14: ...oval of the exhaust de flector first place it in hot 120 150 F water for 2 3 minutes and allow it to soften 21 Closely inspect the exhaust deflector to check for any signs of damage that may have been...

Страница 15: ...Christo Lube MCG 11 PN MS150 to be used exclusively for the lubrication and dressing of O rings and other internal parts Christo Lube provides superior lubrication to that of silicone grease especial...

Страница 16: ...cocked at an angle as the head travels past the threads of the piston cap The O ring could otherwise become unseated or damaged and metal on metal contact could cause damage to the piston or the pist...

Страница 17: ...ning ring into the groove above the filter with the flat side facing out b Lubricate and install the main seal O ring 9 into the groove in the bottom of the yoke retainer c Being careful to ensure tha...

Страница 18: ...e the pin with one of the bore holes and hold the tool securely engaged While holding the tool securely engaged turn the piston cap clockwise only until it has reached the extent of its thread engagem...

Страница 19: ...s of the white lever pad 9 to identify that the mounting tabs on both legs are rounded on one side and flat on the other See Fig 21 Hold the air barrel with the flat cut facing down and place the clip...

Страница 20: ...oth lever arms fit squarely between the two flanges inside the housing and then slide fully in place so that the lever pad is seated flush See Fig 29 9 Apply a light coat of lubricant to both ends of...

Страница 21: ...e from Peter Built Co Complete instructions are provided with the tool See Fig 33 17 Lay the diaphragm 14 inside the housing directly over the lever with its raised surface facing up and then the thru...

Страница 22: ...in the event that intermediate pressure exceeds 155 170 psi ensure that a fully assembled and properly ad justed second stage is connected to the first stage before pressurizing Failure to relieve in...

Страница 23: ...ment and Flow Test 1 Connect the IP Test Gauge onto the inlet fitting of the Inline Adjusting Tool and mate the opposite fitting of the tool onto the inlet fitting of the second stage Pull back the kn...

Страница 24: ...no leaks or lever slack depressurize and purge the system to dis connect the LP hose 7 Reconnect the LP hose to the inlet coupling and apply a torque wrench with 17mm crow foot to tighten the fitting...

Страница 25: ...that occurs in smaller leaks Disassemble the regulator at the source of the leak to check sealing surfaces assembly sequence and component positioning in order to correct the problem s NOTE The locat...

Страница 26: ...d 3 Replace filter with new 4 Low intermediate pressure 4 See below 1 Piston cap is loose 1 Tighten piston cap 2 Main valve spring is damaged 2 Replace spring and spring washers 3 Incorrect number of...

Страница 27: ...fice incorrectly adjusted 2 Reset to preliminary setting and readjust 3 Lever is damaged 3 Replace with new 1 Lever is slack or orifice incorrectly adjusted 1 Reset to preliminary settings and readjus...

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