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VBR-UM-02653-EN-05 (February 2020)

User Manual

Flex Shaft Concrete Vibrators

Sure Speed 2.0 and 995

Содержание 995

Страница 1: ...VBR UM 02653 EN 05 February 2020 User Manual Flex Shaft Concrete Vibrators Sure Speed 2 0 and 995 ...

Страница 2: ...Flex Shaft Concrete Vibrators Sure Speed 2 0 and 995 Page ii February 2020 VBR UM 02653 EN 05 ...

Страница 3: ...k Disconnect 9 Connecting the Vibrating Casing Threaded Connections 9 Disconnecting the Vibrator Casing Threaded Connector 10 Parts 11 Preventive Maintenance 14 Brush Removal 14 Brush Replacement 14 Filter Replacement 14 Electric Vibrator Head Service and Maintenance 14 Flexible Shaft Lubrication and Break in 15 Extension Cords 16 Electric Vibrator Head Assembly Drawings and Parts Lists 16 Vibrato...

Страница 4: ...er Date Purchased Restrictions of Hazardous Substances Rohs Directive 19 Waste Electrical and Electronic Equipment WEEE Directive 19 Flex Shaft Concrete Vibrators Sure Speed 2 0 and 995 Page iv February 2020 VBR UM 02653 EN 05 ...

Страница 5: ...edication to avoid risk of serious personal injury 2 Always wear eye protection Other protective equipment such as dust mask non skid safety shoes hard hat or hearing protection should be used in appropriate conditions to reduce personal injuries 3 Make sure the switch is in the OFF position before connecting to power source and or battery pack picking up or carrying the tool 4 Remove any adjustin...

Страница 6: ... also be used in a primary assessment of exposure WARNING THE VIBRATION EMISSION DURING ACTUAL USE OF THE POWER TOOL CAN DIFFER FROM THE DECLARED TOTAL VALUE DEPENDING ON THE WAYS IN WHICH THE TOOL IS USED SAFETY SYMBOL EXPLANATIONS Volts Amperes Hertz Alternating Current Class II Tool IP Symbol Ground Terminal Protective Earthing ON OFF Refer to Instruction Manual Variability in Steps V A Hz IPX4...

Страница 7: ...Before Starting the Motor DO NOT USE DAMAGED EQUIPMENT INSPECT THE VIBRATOR FOR DAMAGE BEFORE USING THIS EQUIPMENT READ UNDERSTAND AND FOLLOW ALL SAFETY AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL CAREFULLY CHECK THAT THE POWER CORD HAS NO CUTS OR EXPOSED WIRES VERIFY MOTOR HOUSING IS INTACT CHECK ALL ACORN NUTS TO VERIFY THEY ARE TIGHTENED DO NOT START THE MOTOR WITHOUT A SHAFT CONNECTED THE EXPO...

Страница 8: ...behind the quick disconnect See Figure 3 Figure 3 Casing arrow location 5 Align the end of the core with the driver inside the quick disconnect fitting on the motor 6 Align the arrows on the casing end with the unlock icon on the quick disconnect connector The unlock and lock positions are shown by the unlock and lock icons see Figure 4 on the side of the quick disconnect fitting See Figure 5 UnLo...

Страница 9: ...ibrator Casing Quick Disconnect 1 Make sure the quick disconnect locking lever on the motor is in the up position 2 Rotate the core and casing counterclockwise from the lock position to the unlock position 3 Pull the casing end straight out of the quick disconnect connector on the motor 4 Make sure that the locking lever is in the down position when storing the motor to avoid damage to the lever C...

Страница 10: ...ctor using a crescent wrench on the motor and a pipe wrench on the flex shaft assembly until the motor assembly can be rotated by hand in a counterclockwise direction See Figure 10 Figure 11 Hex motor connection 2 Carefully rotate the motor until it and the casing separate from one another Do not pull the core end too far out of the casing end or the head will have to be removed to realign the cor...

Страница 11: ... Volt1 1 12 W423601 Motor assembly 230 Volt2 1 13 W423155 115 Volt 3 wire cord set kit1 115V cord set 3 wires with plug 1 Cord bend relief 1 Cord strain relief bushing 1 14 W423157 230 Volt 3 wire cord set kit2 230V cord set 3 wires with plug 1 Cord bend relief 1 Cord strain relief bushing 1 15 W423235 115 Volt brush cap and O ring kit1 Brush cap 2 O ring brush cap 2 Brush and spring assembly 115V...

Страница 12: ... 115 Volt 3 wire cord set kit1 115V cord set 3 wires with plug 1 Cord bend relief 1 Cord strain relief bushing 1 14 W423157 230 Volt 3 wire cord set kit2 230V cord set 3 wires with plug 1 Cord bend relief 1 Cord strain relief bushing 1 15 W423235 115 Volt brush cap and O ring kit1 Brush cap 2 O ring brush cap 2 Brush and spring assembly 115V 2 16 W423236 230 Volt brush cap and O ring kit2 Brush ca...

Страница 13: ... with bearings fan and magnet 115V brush cap and o ring kit not shown 4 W423651 230 Volt armature kit2 Assembly armature 230 Volt with bearings fan and magnet 230V brush cap and o ring kit not shown 1 Available for Model Numbers W995G1Q W995G1T WSS2G1Q and WSS2G1T 2 Available for Model Numbers W995G2Q W995G2T WSS2G2Q and WSS2G2T Figure 14 Motor kits Parts Page 13 February 2020 VBR UM 02653 EN 05 ...

Страница 14: ... O rings 2 Lubricate the O ring prior to cap installation 3 Align the new brush 5 with brush holder 4 Insert the new brush 5 Push the spring into the holder as you screw the brush cap back into the housing NOTE N The O ring must be on the brush cap before you screw the cap into the housing 6 Torque the brush cap 6 to 35 in lb 7 Repeat these steps for the opposite side Filter Replacement 1 Pull the...

Страница 15: ...hould be checked for lubricant levels at least every 50 hours Lubrication Procedure To lubricate lightly coat the core with grease Wyco shaft lubricant while inserting it into the casing IMPORTAN I Do not over lubricate Surplus lubricant may get past the seal in the vibrator head Over lubrication will also increase the amount of torque required to operate the vibrator resulting in additional stres...

Страница 16: ...V AC 15 14 AWG 100 ft 30 48 m WSS2G1T W995G1Q W995G1T 12 AWG 150 ft 45 72 m WSS2G2Q 230V AC 30V AC 7 5 16 AWG 100 ft 30 48 m WSS2G2T W995G2Q 16 AWG W995G2T Table 3 Extension cord wire minimum size requirements ELECTRIC VIBRATOR HEAD ASSEMBLY DRAWINGS AND PARTS LISTS Vibrator Head Model Marking on End Cap Square Size in mm Assembly Part No 750 D D 3 16 4 76 W877 520 750 EH EH 1 25 4 W877 526 750 FI...

Страница 17: ...bled in a kit PN W747 540 Figure 17 Model 750 D parts Vibrator Head Model 750 EH 5 3 4 1 2 2 6 8 7 LOCTITE 545 LOCTITE 545 PERMATEX 2 Item Description Quantity Part No Item Description Quantity Part No 1 Nut Hex Jam 1 W432710 6 Bushing 1 W177325 2 Bearing Ball 4 W097012 7 End Cap 1 3 Housing Square 1 W587325 8 Driver Hex 1 W384447 4 Rotor 1 W717345 End cap assembly with seals is PN W207 248 Order ...

Страница 18: ...er Hex 1 W384446 10 Shim 2 W419701 N A Manufacturer suggests using end cap with pressed in seals 1 38B PN W208 231 1 75B PN W208 236 2 00B PN W208 261 2 25B PN W208 268 However seal and end cap are available separately upon request Figure 19 Model 750 FI GI LI and MI parts Vibrator Head Model 750 SBI 1 2 3 4 5 6 7 8 9 3 Item Description Quantity Part No Item Description Quantity Part No 1 Screw He...

Страница 19: ...romium 0 1 by weight in homogenous materials Polybrominated Biphenyls PBB 0 1 by weight in homogenous materials Polybrominated Diphenyl Ethers PBDE 0 1 by weight in homogenous materials Cadmium 0 01 by weight in homogenous materials WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE DIRECTIVE In the European Union this label indicates that this product should not be disposed of with household waste It...

Страница 20: ...duct improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2020 Badger Meter Inc All rights reserved Wyco 8635 Washington Avenue Racine WI 53406 3738 USA wycosales badgermeter com www wycotool com Phone 262 639 6770 800 233 9926 Fax 262 639 2023 ...

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