manualshive.com logo in svg

wto CoolSpeed mini, Руководство пользователя

Поделиться
Скачать
wto CoolSpeed mini Скачать руководство пользователя страница 1

Содержание CoolSpeed mini

Страница 1: ......

Страница 2: ......

Страница 3: ...d perform milling drilling chamfering and engraving It requires no machine adaptations it fits into standard sealed tool holders and several CoolSpeed mini units may be applied into the machine magazi...

Страница 4: ...the rotation speed at any pressure level The curve and equation relate to average values The actual results lie within a small variance from the curve The labeled Water Pressure may refer to any liqui...

Страница 5: ...tput power at any pressure level The max output power curve is meant as a reference only and should not be used for an actual job Working near this curve will put the spindle at risk of operating fail...

Страница 6: ...ed The formula displayed within the chart can be used to calculate the torque at any rotation speed Notice that by definition maximum torque occurs at zero rotation speed resulting in no power Likewis...

Страница 7: ...o power available at zero and at maximum rotation speeds This chart illustrates that any external load will cause a reduction in speed the more power demanded the greater the speed reduction To the ri...

Страница 8: ...ent Kit The replacement kit includes 2 bearings and 1 turbine It is replaced with each new tool drill or mill There are unique replacement kits for tool shanks 3 mm 4 mm 6 mm 1 8 3 16 1 4 Tool is not...

Страница 9: ...bine onto the tool shank Each diameter is unique and includes a precise ring inside There are separate assembly devices for tool shanks 3 mm 4 mm 6 mm 1 8 3 16 1 4 Do not attempt to use alternative de...

Страница 10: ...through coolant pressure at the main spindle end This value is critical as it is used to calculate the CoolSpeed mini rotation speeds The device fits into standard sealed tool holders with ID 25 mm 1...

Страница 11: ...Pump requirements...

Страница 12: ...etic emulsion Semi synthetic and synthetic cutting fluids represent attempts to combine the best properties of oil with the best properties of water by suspending emulsified oil in a water base These...

Страница 13: ......

Страница 14: ...through main spindle mist CoolSpeed mini Air requires no machine adaptations it fits into standard sealed tool holders and several CoolSpeed mini Air units may be applied into the machine magazine du...

Страница 15: ...ls The formula displayed within the chart can be used to calculate the rotation speed at any pressure level The curve is relates to average values The actual results lie within a small variance from t...

Страница 16: ...p between the torque and the actual rotation speed Notice that by definition maximum torque occurs at zero rotation speed resulting in no power Likewise at maximum rotation speed there is no available...

Страница 17: ...r available at zero and at maximum rotation speeds This chart illustrates that any external load will cause a reduction in speed the more power demanded the greater the speed reduction To the right of...

Страница 18: ...those machines that do not supply mist through the main spindle an external air filter regulator lubricator unit is required You may find affordable units at your local supplier You should connect th...

Страница 19: ...most suitable oils are the synthetic oils as Silicone polymers Silicone products are useful over a much wider temperature range but do not have great load carrying ability It has become customary in...

Страница 20: ...ent Kit The replacement kit includes 2 bearings and 1 turbine It is replaced with each new tool drill or mill There are unique replacement kits for tool shanks 3 mm 4 mm 6 mm 1 8 3 16 1 4 Tool is not...

Страница 21: ...ine onto the tool shank Each diameter is unique and includes a precise ring inside There are separate assembly devices for tool shanks 3 mm 4 mm 6 mm 1 8 3 16 1 4 Do not attempt to use alternative dev...

Страница 22: ......

Страница 23: ...Torque should be according to the Tool Holder manufacture In case of Low torque the CoolSpeed mini might disconnect from the Tool Holder due to the high pressure Therefore it is extremely important s...

Страница 24: ...from the tool holder and open the rear cover Normally the rear bearing may be easily removed together with the tool turbine and front bearing Push carefully the new replacement kit inside the CoolSpe...

Страница 25: ...Only authorized CoolSpeed mini operators are authorized to operate the CoolSpeed mini Do not place your hand or other organs in front of the CoolSpeed mini while in operation Before daily operation i...

Страница 26: ...rom WTO The tool assembly includes the cutting bit Be aware of the cutting edge Beware while press fit assembling of the bearing and turbine Assure not to drop the tool assembly while removing it from...

Страница 27: ...rate force while closing the collet in order to extend CoolSpeed mini life Closing Torque for ER 40 collet should be 175 Nm or higher The axial force upon the CoolSpeed mini due to 40 bar is 2 000 N D...

Страница 28: ...oolSpeed mini parts before storing Clean machine filters every day Remove corrosion marks from stainless steel CoolSpeed mini parts A used tool assembly in good condition should be clean and oiled bef...

Страница 29: ...mulsion or oil dust in machine surroundings Tool status Cutting surface quality Change in the noise level Static run out of new tool outside the machine Radial and Axial tool edge position set point S...

Страница 30: ...percentage and coolant temperature When using CoolSpeed mini Air check the lubricating oil level When using CoolSpeed mini Air check air pressure in the supply line When using CoolSpeed mini check coo...

Страница 31: ...e of the bearings assembly it is recommended to wash the tool assembly clean water and spray maintenance oil before storing CoolSpeed mini clamping torque during CoolSpeed mini assembly inside the too...

Страница 32: ...be optimized according to machine and tool parameters What will happen if the drill size is too big In case the drill size or the feed rate are too big the CoolSpeed mini may be under powered As a re...

Страница 33: ...rn on the machine through coolant or oil pressure and read the gage Now look at the CoolSpeed mini speed table and learn the rotation speed How do I know the CoolSpeed mini Air rotation speeds The Coo...

Страница 34: ...Sure you can As the CoolSpeed mini fits into standard sealed tool holders you may place several CoolSpeed minis into the machine magazine during machine set up Can I store the CoolSpeed mini and re us...

Страница 35: ......

Страница 36: ...Same tool assembly suitable for all CoolSpeed mini models Tool Assembly Procedure...

Страница 37: ...Step 1 Insert the first bearing inside the assembly device direction does not matter Use the right assembly device per tool shank diameter...

Страница 38: ...Cone Step 2 Insert the turbine inside the assembly device Pay attention to the turbine direction the big cone heads in first...

Страница 39: ...Step 3 Insert the second bearing inside the assembly device The bearing direction does not matter...

Страница 40: ...Step 4 Insert the tool inside the bridge Use the right bridge per tool shank diameter 3 4 or 6 mm...

Страница 41: ...Step 5 Place the bridge with tool over the device so the tool tip is placed in through the top bearing...

Страница 42: ...Step 6 Push the tool into the device and through the bearings and turbine with a press or vise...

Страница 43: ...Step 7 Pull the bridge up and away from the assembly device...

Страница 44: ...Step 8 Press the tool further into the device leaving 5 mm maximum with a press or a vise...

Страница 45: ...Step 9 Carefully pull the tool assembly out of the device...

Страница 46: ...Step 10 Insert the tool assembly inside the CoolSpeed mini housing...

Страница 47: ...Step 11 Check that the O Ring is inside the front cover O Ring WTO 19136 10 00 x 2 00 NBR 70...

Страница 48: ...Step 12 Insert the front cover over the tool and screw it onto the CoolSpeed mini housing Use a 24 mm wrench to tighten the cover 24 mm wrench...

Страница 49: ...Step 13 Place the CoolSpeed mini into the tool holder The CoolSpeed mini front cover limits the axial position Use a sealed tool holder for 25 mm 1 tools...

Страница 50: ...Step 14 Tighten tool holder after placing CoolSpeed mini in place Torque according manufacture instructions The CoolSpeed mini is ready...

Страница 51: ...Complete Tool Assembly...

Отзывы:

Нет отзывов

Бренды по названию

Популярные бренды

Загрузить еще бренды