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Workshop Manual

MXMA 4800 Cone Valve

2014

WP Performance Systems GmbH

Gewerbegebiet Nord 8

5222 Munderfing

Austria

Содержание MXMA 4800

Страница 1: ...Workshop Manual MXMA 4800 Cone Valve 2014 WP Performance Systems GmbH Gewerbegebiet Nord 8 5222 Munderfing Austria...

Страница 2: ...E FORK LEGS 12 3 2 CARTRIDGE SERVICE 3 2 1 DISASSEMBLING THE CARTRIDGE 16 3 2 2 DISASSEMBLING THE PISTON ROD 17 3 2 3 ASSEMBLING THE PISTON ROD 17 3 2 4 DISASSEMBLING THE SCREW CAP 18 3 2 5 ASSEMBLING...

Страница 3: ...contents but can be ordered under the number in parentheses E g T1290 INNER T DISASSEMBLY TOOL D35 D40 During assembly non reusable parts e g self locking screws and nuts seals and seal rings O rings...

Страница 4: ...Worksho EXPL op Manual 0 LODED 1 2013 Rev VIEW 0 3...

Страница 5: ...Worksho 2 EXP op Manual 0 PLODE 1 2013 Rev D VIEW 0 W 4...

Страница 6: ...Worksho EXPL op Manual 0 LODED 1 2013 Rev VIEW 0 5...

Страница 7: ...Worksho EXPL op Manual 0 LODED 1 2013 Rev VIEW 0 6...

Страница 8: ...Worksho EXPL op Manual 0 LODED 1 2013 Rev VIEW 0 7...

Страница 9: ...Worksho EXPL op Manual 0 LODED 1 2013 Rev VIEW 0 8...

Страница 10: ...tical for bo 0 LING TH ed on the botto ate of rebou ster of the r Cla Cla Loo Ta Pu Rin oth fork leg 9 HE FORK om of the fo und and com rebound dam amp the fork amping stan osen cartrid ake out the f...

Страница 11: ...e cart cial tool se soft jaws Info Do not use beneath it a rebound adj und adjustm rtridge aga er T14020 remove the sting tube ridge again s impact wre as asually s justment ca ment nut in the spring...

Страница 12: ...ove the tw move the s ll out the ou Strap spann Info Heat up the end of the o dismounting cartridge and boot with a wo rings eal holder uter tube ner T14058 outer tube outer tube C g d spring screw dr...

Страница 13: ...Tu hit 12 move the s move the lo ock out the Info urn the seal ts in each p eal holder a ock ring by seal carefu holder seve osition to pr and the dus using a sma ully eral times a revent cant st boot...

Страница 14: ...e The Do 13 ORK LE easy the se rce in the n ount lock rin rease T140 sembly tool damages C with the da the specifie specified v Info e lock ring m Info not close th EGS eal holder in ew seal on ng 034...

Страница 15: ...Workshop Manual 01 2013 Rev 0 14 Install dust boot Assembly tool T14040S Greasy the seal and dust boot on the inside Grease T14034 Slip on the mounted seal holder Protecting sleeve T1401...

Страница 16: ...spanne Info ently pull the ather the tub Info eat up the o nd of the ou smounting ower sliding sliding bush ting of the lo 34 uter tube r sliding bus ool er tube all th ol T14040S complete se r T14058...

Страница 17: ...unt the hy ghten the s lling the out Info he mother sc ompletely fir Info 5 Nm Info Motocross 38 nduro 375 m ring with the e fork and p amping adju ydro stop crewing ter tube with crew has to b st 85...

Страница 18: ...Worksho op Manual 01 2013 Rev 0 T T 30 17 ighten the f T14017 Info 0 Nm fork cap with special to ool...

Страница 19: ...18 artridge amp the car amping stan osen and re n wrench T move screw mpty the car osen the scr Info eat up the ca d next to the e rtridge into a nd T 14015 emove screw 103 w cap rtridge rew sleeve a...

Страница 20: ...move rebou move pisto on rod ount the pist ount the new Info ake sure tha Info The convexiti Info Grind the reb plate with 12 od ton rod into nd T14016 nut on the to und shim st n ton and the w piston...

Страница 21: ...Guid crew ca amp the car 4015 pen the sprin 4017 Info gn triangular bound piston Info an all the pa Info m and Loctit hten new nu deline ap rtridge in a v ng preload plates exact rts tidy befo te 243...

Страница 22: ...e screw Hea site Gre Loc 21 amp special ol T 1285S pen the sprin ng wrench T ange the o w cap Info at up the ca e Info ease every o Info ctite 243 l tool in a vi S ng preload T 14028 ring seal artridg...

Страница 23: ...1 Cla T1 Gre T1 Mo Rin 80 22 ease the ba 59 amp cartridg 14015 ease the thr 59 ount spring p ng wrench Info Nm and Loc alls ge in a vise read of the preload adj T15028 tite 243 using spec preload adj...

Страница 24: ...0 g the co fix Sup Re Re he comp ch Cle 23 ompres the part in a pport tool T move nut emove pisto pressio ange the o Info ean all the pa ssion da a vise T1286S n and shim on damp ring seal an arts tid...

Страница 25: ...ng a ange O ring 59 rew the spe ange the se ess the pilot cial tool 4022 14023 Info 5 Nm Info e special too otect the tre Info ease the new the shim an hten the nu and check v g ecial tool on eal t bu...

Страница 26: ...hat sp ere is an ove Info ubricate spec pilot bushin ilot bushing d press it all cial tool thro s to calibrat ck valve sto sher and the pecial tool T1 erhang to pro cial tool with ng onto the in the s...

Страница 27: ...st pport tool place the n ount and tigh amp the out amping stan bricate the p ount the pist Info Nm and Loc Info ease the O r Info Nm and Loc ton rod in a T 14016 eedle hten the pis ter tube in a nd T...

Страница 28: ...Rev 0 Fill Mo Gre T 160 Oil co 27 ing with for ove up and d ease the thr T159 Info 0 180 ml SAE Info l level 1 5 cm mpletely dri k oil down the pi read E 4 m underneat ven into iston severa h the hole...

Страница 29: ...ten the uni n wrench T mpress the Info nd tight Info delivers all f k Info ere can be a s Info o put on a hig mpression d it 103 cartridge co forks with a small oil flow gher pressure damping uni ompl...

Страница 30: ...Workshop Manual 01 2013 Rev 0 29 NOTES...

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