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Handling instructions 

Because  of  the  powerful  magnetic  force  of  this  pump,  extra  precaution  is  necessary  in  addition  to  the 

normal one such as dry running or reverse rotation operation. 

1.  People with pacemakers and other electronic devices for maintaining bodily functions do not use this 

magnet pump. The inside magnet is more powerful than ordinary magnets used every day. 

2.  Do  not  place  your  hand  between  the  magnets.  If  there  are  articles  made  of  iron  such  as  knives, 

scissors or iron masses nearby, the magnet could attract to them in an instant, causing injury to the 

hand holding the article or causing the plastic surrounding the magnets to crack. 

3.  Do not place floppy disks, computer memory or magnetic tapes, because they are easily magnetized. 

 

Prohibited on conventional magnet pumps 

1.  Dry Running 

Dry running generates friction heat at sliding parts such as the shaft and bearing and plastic parts 

around them become deformed. As the result, the impeller eccentrically rotates, the pump does not 

work properly and damaged.   

 

If  the  pump  is  operated  without  priming  liquid  during  the  suction  valve  is  closed,  dry  running 

occurs. 

 

2.  Liquid with slurry 

Basically,  do  not  use  the  magnet  drive  pump  for  liquid  with  slurry.  Even  if  thin  liquid  with  slurry  is 

transferred by the pump, the pump and parts are damaged and make the life shorten.   

(If using the pump for liquid with slurry, consult us in advance.) 

 

3.  Cavitation* 

If  the  pump  is  used  with  cavitation,  it  may  cause  the  pump  vibration,  the  basic  performance 

degradation or damage inside the casing. 

The  causes  may  be  that  suction  pipes  are  long,  thin,  many  bending,  high  temperature  liquid  or 

strainers clogged. 

 

Cavitation is the phenomenon that the liquid inside becomes low pressure locally by liquid action 

and air bubbles occur. 

(When air bubbles break, impact occurs and makes noise & vibration. It also causes the surface 

erosion and the performance degradation.) 

 

4.  Erosion 

The product is mainly made of GFR PP or CFR ETFE. When purchasing it, consider  the corrosion 

resistance  against  liquid  and  select  the  pump.  The  pump  life  may  be  shortened  depending  on  the 

liquid type and temperature. When changing the transferred liquid or condition, consult us. 

 CFR PP 

 

Tolerable temperature: 0 

– 80

  (32 

– 176F) 

Incompatible liquids: Nitric acid, concentrated sulfuric acid, chromium acid and 

strong oxidant such as sodium hypochlorite 

 GFR PP 

 

Tolerable temperature: 0 

– 70

  (32 

– 158F) 

Incompatible  liquids:  Nitric  acid,  concentrated  sulfuric  acid,  chromium  acid, 

sodium hypochlorite, caustic soda 

 CFR ETFE   

Tolerable temperature: 0 

– 60

  (32

 

– 140F

Incompatible liquids: Trichloroethane, Trichloroethylene 

 

Содержание Super Mag YD-20A6GV1

Страница 1: ...Corrosion Resistance Magnet Drive Pump YD GV F INSTRUCTION MANUAL Version 151119...

Страница 2: ...ance Consumable parts YD 250 400 500 GV F series 17 Disassembly Assembly YD 250 400 500 GV F series 18 Exploded view 250 400 500 GV F series 22 Troubleshooting 23 Warranty Repair 24 Safety precaution...

Страница 3: ...ower on It may lead to personal injuries such as electric shock or getting caught in the rotor Operate it with multiple safety devices such as the switch for main power supply the operation switch and...

Страница 4: ...en repairing the damaged pump contact your supplier If sending the pump back by express wash the interior and exterior with fresh water and check it without liquid Then wrap with a vinyl bag and pack...

Страница 5: ...terial CP CFR PP Carbon Reinforced Polypropylene 6 Bearing Material R CFR PTFE 7 O ring Material D FPM Dai el E EPDM 8 Frequency 5 50Hz 6 60Hz 9 Limit of Specific Gravity 2 Until 1 2 YD 4001 GV 3 GP C...

Страница 6: ...l 2500GV1 2501GV3 2502GV3 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz No indication 1 05 1 05 1 1 G 2 0 1 8 2 0 400 GV3 series Code Model 4001GV3 4002GV3 4003GV3 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz No indication 1 1 1 1...

Страница 7: ...8 Union connection Motor output 0 26Kw 1 3HP Indoor motor Standard spec m_L min 50Hz 6 30 60Hz 7 30 22ft 7 9gpm Weight kg lbs 10 0 22 Limit of self priming height Normal temperature 2 5 m 8 2ft Motor...

Страница 8: ...50Hz No ind F 8 80 G 8 80 8 80 60Hz No ind F Max 62ft 31gpm Max 59ft 29gpm G Max 59ft 29gpm Max 39ft 22gpm Max 63ft 31gpm Max 59ft31gpm Weight kg lbs GV 18 5 20 5 45 24 5 55 GVF 23 50 27 59 Outline d...

Страница 9: ...pec m_L min 50Hz No ind F 11 160 10 110 G 11 160 11 160 60Hz No ind F Max 86ft 75gpm Max 82ft 74gpm G Max 83ft 74gpm Max 83ft 74gpm Weight kg lbs GV 22 5 49 26 5 57 29 63 GVF 25 55 29 63 31 5 69 Outli...

Страница 10: ...200 15 200 18 250 17 250 G 17 200 18 250 60Hz No ind F Max 94ft 89gpm Max 92ft 95gpm Max 115ft 95gpm Max 111ft 95gpm G Max 93ft 95gpm Weight kg lbs GV 29 5 65 32 70 53 116 GVF 32 5 71 35 77 56 123 Ou...

Страница 11: ...M 3 4 Vortex chamber 1 CFR PP 3 5 O ring for vortex chamber 1 EPDM FPM 3 6 Liner ring holder 1 CFR PP Alumina ceramic 3 7 Hex socket head cap screw M6x25 8 SUS304 3 8 Air suction cock 1 CFR PP 4 1 Fro...

Страница 12: ...S M6 for 25 M8 for 40 50 16 Hex socket head cap screw 10 SUS M6 for 25 M8 for 40 50 17 Mouth ring 1 CFR PTFE Impeller set 18 Impeller 1 GFR PP PP Magnet CFR ETFE Magnet 19 Bearing 1 GFR PPS Carbon Cer...

Страница 13: ...iquid with slurry Even if thin liquid with slurry is transferred by the pump the pump and parts are damaged and make the life shorten If using the pump for liquid with slurry consult us in advance 3 C...

Страница 14: ...pump deformation and liquid leakage caused by thermal expansion of pipe 5 The inside of the pump is mainly made of resin Do not create any impact 6 Arrange the pipe flange and the pump flange parallel...

Страница 15: ...amage them beyond repair 3 Liquid seal operation by mistake Suction discharge valves are closed When operating pumps with the suction discharge valves closed the inside is subjected to high pressure a...

Страница 16: ...1 Check that there are no vibrations or any abnormal noises and it works smoothly 2 Compare the current value during operation with the rated current value and check that the operating load is normal...

Страница 17: ...he rear casing and rear motor bracket and lifting the rear casing the rear casing is pull out to forward 2 Assembly Assembly is in the reverse order of disassembly Clean the sliding parts and O rings...

Страница 18: ...pump thoroughly 3 Consumable parts check Periodically check the following consumable parts and replace them if necessary 1 Mouth ring P11 No 17 Check the wear volume as viewed from the front Replace...

Страница 19: ...d remove it from the lap joint 2 Assembly Assembly is in the reverse order of disassembly Clean the sliding parts and O rings thoroughly with no entering dust or scratch As well tighten the bolts even...

Страница 20: ...s CAP M10x20 4pcs 2 Tighten the stud bolts into the holes of the rear casing support Hex Nuts 250 252GV F M6 5pcs 401 503GV F M8 5pcs 3 Insert and tighten the bolts with washers to secure the bracket...

Страница 21: ...following bolts should be installed with the base joint 401 403GV F CAP M8x35 W SW 4sets 502 503GVF F CAP M8x45 W SW 4sets 505GV F CAP M8x30 W SW 4sets 6 Tighten the screws to secure the rear casing s...

Страница 22: ...ts M8x25 3pcs on the rear side upper part Separate the casing rear casing support and bracket from each other 2 Remove the pump base from the bracket 3 Fix the bracket to the motor see 3 on P25 and in...

Страница 23: ...22 Exploded view 250 400 500 GV F series...

Страница 24: ...the tank Magnet is loosing Check whether foreign objects stay inside Check whether it is overloading Motor rotates in reverse Replace the motor wiring Air in the suction pipe Check to install the pip...

Страница 25: ...or other damage incurred as a result of breakdowns during operation are not covered under the warranty GOOD PROTECTION AND MUST BE CAPITALIZED WE ARE NOT RESPONSIBLE OR LIABLE FOR ANY LOSS INCONVENIE...

Страница 26: ...form the followings when requesting repair Model name and serial number Use duration and situation Damages parts and condition Liquid Name Specific gravity Temperature Slurry If liquid leaks during tr...

Страница 27: ...shi Aichi 465 0051 Japan TEL 052 701 1227 FAX 052 701 1250 Tsukuba Factory 6127 5 Onogo machi Joso shi Ibaraki 300 2521 Japan TEL 0297 24 1071 FAX 0297 24 1075 Worchemi Taiwan Co Ltd Taichung Taiwan...

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