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46 Appendix

Bolt Torque & Size Charts (Rev. 10/10/2005)

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific 
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter 

(Inches)

Wrench

Size

MARKING ON HEAD

SAE 2

SAE 5

SAE 8

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

1/4"

7/16"

6

8

10

13

14

18

5/16"

1/2"

12

17

19

26

27

37

3/8"

9/16"

23

31

35

47

49

67

7/16"

5/8"

36

48

55

75

78

106

1/2"

3/4"

55

75

85

115

120

163

9/16"

13/16"

78

106

121

164

171

232

5/8"

15/16"

110

149

170

230

240

325

3/4"

1-1/8"

192

261

297

403

420

569

7/8"

1-5/16"

306

416

474

642

669

907

1"

1-1/2"

467

634

722

979

1020

1383

A

SAE SERIES 
TORQUE 
CHART

SAE Bolt Head 

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

A

METRIC SERIES 
TORQUE 
CHART

Metric Bolt Head 

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

A

Diameter & 

Thread Pitch 

(Millimeters)

Wrench 

Size

COARSE THREAD

FINE THREAD

Diameter & 

Thread Pitch 

(Millimeters)

MARKING ON HEAD

MARKING ON HEAD

Metric 8.8

Metric 10.9

Metric 8.8

Metric 10.9

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

6 x 1.0

10 mm

8

6

11

8

8

6

11

8

6 x 1.0

8 x 1.25

13 mm

20

15

27

20

21

16

29

22

8 x 1.0

10 x 1.5

16 mm

39

29

54

40

41

30

57

42

10 x 1.25

12 x 1.75

18 mm

68

50

94

70

75

55

103

76

12 x 1.25

14 x 2.0

21 mm

109

80

151

111

118

87

163

120

14 x 1.5

16 x 2.0

24 mm

169

125

234

173

181

133

250

184

16 x 1.5

18 x 2.5

27 mm

234

172

323

239

263

194

363

268

18 x 1.5

20 x 2.5

30 mm

330

244

457

337

367

270

507

374

20 x 1.5

22 x 2.5

34 mm

451

332

623

460

495

365

684

505

22 x 1.5

24 x 3.0

36 mm

571

421

790

583

623

459

861

635

24 x 2.0

30 x 3.0

46 mm

1175

867

1626

1199

1258

928

1740

1283

30 x 2.0

A

A

Typical Washer 
Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Содержание PRD6000, PRD7200, PRD8400

Страница 1: ...OPERATOR S MANUAL 2 FRONT PREMIER REAR DISCHARGE MOWERS MAN0475 Rev 6 22 2007 Tested Proven Unbeatable PRD6000 PRD7200 PRD8400...

Страница 2: ...er check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide...

Страница 3: ...RVICE 16 TROUBLE SHOOTING 20 DEALER SERVICE 22 ASSEMBLY 29 DEALER CHECK LIST 33 PARTS LISTS 35 BOLT TORQUE CHART 46 BOLT SIZE CHART ABBREVIATIONS 47 INDEX 48 PRODUCT WARRANTY INSIDE BACK COVER REPLACE...

Страница 4: ...ding removed The purpose of this manual is to assist you in operating and maintaining your mower Read it carefully It fur nishes information and instructions that will help you achieve years of depend...

Страница 5: ...nes If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt secur...

Страница 6: ...ays comply with all state and local lighting and marking requirements Never allow riders on power unit or attachment MAINTENANCE Before working underneath carefully read Oper ator s Manual instruction...

Страница 7: ...ion Make sure shields and guards are properly installed and in good condition Replace if damaged Wear gloves when installing belt Be careful to prevent fingers from being caught between belt and pulle...

Страница 8: ...decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www woodsonline com or in the United States and Canada call 1 800 319 6637 11 57123 9 Red Re...

Страница 9: ...and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from tractor seat only Do not stand between tractor and implement when t...

Страница 10: ...ns disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system fail...

Страница 11: ...damage to mower and drive 1 Level mower from side to side Check by measuring from mower frame to the ground at each deck rail 2 Verify that the same amount of spacers are under all caster arms 3 Loos...

Страница 12: ...in two positions Figure 8 shows the two possible configurations for the PRD6000 and PRD7200 front caster arms The inner position allows the outside edge of the mower to be used for trimming under shru...

Страница 13: ...is interference on models PRD6000 and PRD7200 mount front casters in the outer position If interference continues adjust mower hitch plate E as shown in Figure 6 NOTE On model PRD8400 caster wheel wid...

Страница 14: ...ct and clear area of stones branches or other hard objects that might be thrown causing injury or damage Extremely tall material should be cut twice Set mower at a higher cutting height for the first...

Страница 15: ...g activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove ___ Make sure the driveline guards and tether chains are in good condition Guards must rotate freely...

Страница 16: ...he mower four total must be installed before working underneath When blocking you must consider overall stability of the unit Just blocking under the unit will not ensure your safety The working surfa...

Страница 17: ...r wheels 8 Hours 3 Caster Pivot Four wheels 8 Hours 4 Left Spindle Access through hole 24 Hours 5 Shield Bearings 8 Hours 6 Rear U Joint 8 Hours 7 Gearbox Fill to center of horizontal shaft with SAE 9...

Страница 18: ...lt around pulley B idler C and pulley D as shown 4 Make sure belt is on drive pulley A route around idler F and connect idler spring to lug I on deck 5 Grasp belt between spindle pulley E spring loade...

Страница 19: ...If this machine is not equipped with full chain shielding operation must be stopped when anyone comes within several hundred feet Check that chain shielding is in good condition and replace any damage...

Страница 20: ...wet for mowing Allow grass to dry before mowing Blades unable to cut that part of grass pressed down by path of tractor tires Slow ground speed of tractor but keep engine running at full PTO rpm Cutt...

Страница 21: ...s Check belt for free travel in pulleys Check under mower and around blade spindle shaft for wire rags or other foreign material Clean all material from under mower Frayed edges on belt cover Belt mis...

Страница 22: ...pindle repair requires special skills and tools If your shop is not properly equipped or your mechanics are not trained in this type of repair you may be time and money ahead to use a new spindle asse...

Страница 23: ...id not roll under Distortion to seal cage or damage to seal lip will cause seal to leak Damaged seals must be replaced 9 Insert shaft and bearing through bottom of housing 10 Fill housing cavity with...

Страница 24: ...Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal...

Страница 25: ...using through this opening 3 If the leak occurred at either end of horizontal shaft remove oil cap 20 and or oil seal 19 Replace with new one see Seal Replacement page 24 Horizontal seal should be pre...

Страница 26: ...d 2 Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling 3 Insert ou...

Страница 27: ...the top of the mower deck to the center line of the drive pulley must be 2 7 16 1 32 This is a critical dimension and must be carefully adjusted for proper belt life Add or subtract shim washers unde...

Страница 28: ...areful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure journa...

Страница 29: ...own hydraulic system failures or mechanical component failures Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protectiv...

Страница 30: ...rm posi tions 4 Attach front caster arm in desired position and tighten snug against deck bracket Torque Caster Arm Hardware 1 Lift mower off shipping pallet and set on a hard level surface This allow...

Страница 31: ...plate 14 Bolt carriage 3 8 NC x 1 15 Nut flanged lock 3 8 NC Figure 33 Chain Shield Installed 1 Install chain shielding plate 3 to rear mower frame as shown 2 Secure with carriage bolts 14 and flange...

Страница 32: ...sing cap screw 4 two flat washers 5 and nut 7 Attach opposite ends of chains 2 to rear mower frame as shown Cut chains to length see chart above Vary length slightly as desired Twist chain to make fin...

Страница 33: ...resent Operator s Manual and request that customer and all operators read it before oper ating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety haz...

Страница 34: ...34 Notes MAN0475 9 21 2005 NOTES...

Страница 35: ...EMBLY 38 DRIVESHAFT ASSEMBLY WALTERSCHEID TWO LOBE 39 DRIVESHAFT ASSEMBLY COMER PROFILE BLADE SPINDLE ASSEMBLY 41 REAR CHAIN SHIELDING ASSEMBLY 42 FRONT ROLLER ASSEMBLY OPTIONAL 42 QUICK HITCH KIT OPT...

Страница 36: ...36 Parts MAN0475 9 21 2005 PRD6000 PRD7200 PRD8400 MAIN FRAME ASSEMBLY Rev 12 23 2005...

Страница 37: ...t Shield Right PRD6000 or 25 1014418 1 Belt Shield Right PRD7200 or 25 52874 1 Belt Shield Right PRD8400 26 1014417 1 Belt Shield Left PRD6000 or 26 1014418 1 Belt Shield Left PRD7200 or 26 52875 1 Be...

Страница 38: ...Cotter B4 x 50 10 57466 2 Snap Ring 11 20895 1 Snap Ring 45 mm 12 57373 1 Spacer 35 3 x 48 x 2 5 13 57328 2 Kit Shim 60 3 x 71 6 14 57468 1 Nut Castle 15 51946 1 Nut Castle M24 x 2 16 57328 1 Kit Shim...

Страница 39: ...er Profile 7 40573 1 Yoke Outer Profile 12 40776 1 Bearing Ring Kit set of 2 13 40777 2 Chain Guard Anti Rotation REF PART QTY DESCRIPTION 14 40778 1 Screw Guard Retainer Pkg of 10 17 40779 1 Grease Z...

Страница 40: ...2 38478 2 Cross and bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1019444 1 Inner cone fix ring 6 30917 2 Chain shield tether 9 1001340 1 Lock collar repair kit 10 10...

Страница 41: ...9899 Bearing Cone 11 52882 Blade Spindle Housing with Cups 12 29898 Bearing Cup 14 52852 Shaft Blade Spindle 16 1001513KT Blade Kit High Suction 21 In set of 3 PRD6000 16 1008199KT Blade Kit High Suct...

Страница 42: ...for PRD8400 REF PART QTY DESCRIPTION 3 55345 1 Shield Chain Plate for PRD6000 only or 3 53554 1 Shield Chain Plate for PRD7200 only or 3 52885 2 Shield Chain Plate for PRD8400 only 14 Bolt Carriage 3...

Страница 43: ...glasses or goggles to prevent eye injury while drilling holes 4 Clamp mulching kit in place Make sure baffles are completely closed off by the kit 5 Inspect fit up to confirm that there will be no co...

Страница 44: ...692 2 Link Offset 38 x 2 0 x 15 2 1005401 2 Chain 3 8 Proof Coil 38 Link 3 1016517 2 Sleeve 94 x 1 44 x 1 94 4 13563 1 Screw 1 2 NC x 6 HHCS GR5 5 854 6 Washer 1 2 Flat 6 29368 1 Sleeve 50 x 75 x 3 38...

Страница 45: ...GR5 4 11900 Nut 1 2 NC Flange Lock Obtain Locally INSTALLATION INSTRUCTIONS 1 Locate and drill three 17 32 holes using the dimensions from the drawing and table above 2 Secure skid shoe with three ca...

Страница 46: ...1 2 467 634 722 979 1020 1383 A SAE SERIES TORQUE CHART SAE Bolt Head Identification SAE Grade 2 No Dashes SAE Grade 5 3 Radial Dashes SAE Grade 8 6 Radial Dashes A METRIC SERIES TORQUE CHART Metric...

Страница 47: ...37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM National Pipe Straight Mechanical NPT National Pipe Tapered NPT SWF...

Страница 48: ...OPERATION Adjustment Cutting Height 11 Cutting Height Chart 12 Tractor Top Link 12 Attaching Mower to Tractor 10 Cutting Height Adjustment 11 Cutting Height Chart 12 Front Caster Arm Configuration 12...

Страница 49: ...f of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transporta...

Страница 50: ...iscovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS...

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