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Bushlander

™

Operator’s Manual

3. TRAILER BOX FRAME

Using the hardware listed below, assemble the trailer box frame as shown on the next page.

Ensure the frame is 25-

in [648 mm] wide and 74-

⅜

in [1890 mm] long, measuring diagonally

to check for squareness. Torque all bolts per the table in section,

BOLT TORQUE

SPECIFICATIONS

M10 X 90 mm

Flanged Hex

Bolt

Trailer Side

Beam

M10 X 90 mm

Flat Head

Screw

Trailer End

Beam

16x

M10 Flanged

Lock Nut

Top Gusset 1

Top Gusset 2

Bottom Gusset

M10 X 90 mm

T-Bolt

BHLR-MY2020-EN: Rev B

Page of

20-Aug-2020

Содержание BUSHLANDER

Страница 1: ...BUSHLANDER SAWMILL TRAILER BUSHLANDER XL TRAILER EXTENSION OPERATOR S MANUAL BHLR MY2020 EN Rev B Publication Date 20 Aug 2020 The Bushlander and Bushlander XL are off road only sawmill trailers comp...

Страница 2: ...This page intentionally left blank...

Страница 3: ...___________________________ 4 SUPPORT LEGS 10 ______________________________________ 5 TRACK RAILS 11 ________________________________________ 6 MIDDLE BUNKS 12 _______________________________________...

Страница 4: ...__ LOCK DOWN THE SAWMILL CARRIAGE 41 ___________________ DISENGAGE HINGE BUNK 42 _______________________________ ROTATE THE EXTENSION 43 _________________________________ SECURE EXTENSION WITH RATCHET...

Страница 5: ...The Bushlander and Bushlander XL sawmill trailers are off road trailers designed for certain applications only We strongly recommend the trailer not be modified and or used for any application other t...

Страница 6: ...pect trailer before all trips for any damaged or loose parts BHLR MY2020 EN Rev B Page of 4 56 20 Aug 2020 The warnings cautions and instructions discussed in this instruction manual cannot cover all...

Страница 7: ...16 in 100 mm 22X11 10 ATV Tires Tire Pressure Refer to Tire Wheel Nut Torque 80 ft lb 110 N m Trailer Ball Coupler 2 in 50 mm Finish Powder Coat Paint Galvanized Steel Safety Locking pins and safety...

Страница 8: ...Screwdriver No 3 Wrench Socket 8 mm Wrench Socket 9 mm Wrench Socket 10 mm Wrench Socket 13 mm Wrench Socket 14 mm Wrench Socket 15 mm Wrench Socket 18 mm Adjustable Wrench Variable Torque Wrench Cap...

Страница 9: ...Bushlander Operator s Manual 2 UNPACKING Remove all the parts from the steel crate Discard the crate as it is no longer needed BHLR MY2020 EN Rev B Page of 7 56 20 Aug 2020...

Страница 10: ...mm long measuring diagonally to check for squareness Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 8x M10 X 90 mm Flanged Hex Bolt 2x Trailer Side Beam 8x M10 X 90 mm Flat Head...

Страница 11: ...rough the countersunk holes Grease the M10 X 90 mm T bolts before threading them into the bottom gussets BHLR MY2020 EN Rev B Page of 9 56 20 Aug 2020 1x Top Gusset 1 1x Bottom Gusset 1 2x M10 x 90 mm...

Страница 12: ...rame and slide two 2 support legs up through the bottom of each pair of corner gussets Secure the legs in place using the T bolts on the bottom gussets Then lift the other end insert the two 2 remaini...

Страница 13: ...chased for an existing sawmill i e the sawmill is currently assembled the track will need to be completely disassembled and these assembly instructions followed 8x M10 X 90 mm Flanged Hex Bolt 2x Trac...

Страница 14: ...bunks as shown Note that the replacement log bunk should be installed towards the rear of the trailer Do not tighten these bolts 4x M10 X 90 mm Flanged Hex Bolt 2x Log Bunk 8x M10 X 25 mm Flanged Hex...

Страница 15: ...ator s Manual BHLR MY2020 EN Rev B Page of 13 56 20 Aug 2020 1x Log Bunk 4x M10 x 90 mm 4x M10 Lock Nut 1x Log Bunk 4x M10 x 25 mm 4x M10 Lock Nut 1x Replacement Bunk 4x M10 x 25 mm 4x M10 Lock Nut Re...

Страница 16: ...nk to the track rails Ensure that the track is 26 in 660 mm wide measure diagonally to check for squareness Torque all bolts from steps 5 to 7 per the table in section BOLT TORQUE SPECIFICATIONS 8x M1...

Страница 17: ...ng four 4 M10 X 30 mm bolt and M10 flanged lock nuts Ensure the two 2 rest plates are assembled against the bottom face of the track rails Continue with the trailer assembly after the hinge bunk is in...

Страница 18: ...BOLT TORQUE SPECIFICATIONS 2x M10 X 90 mm Flanged Hex Bolt 1x Tongue 2x M10 X 80 mm Flanged Hex Bolt North America 1x Jack Mount 2x M10 X 70 mm Flanged Hex Bolt Europe 1x Hitch Ball Coupler North Ame...

Страница 19: ...age of 17 56 20 Aug 2020 1x Tongue 1x Jack Mount 2x M10 x 90 mm 2x M10 Lock Nut 1x Hitch Ball Coupler 2x M10 x 70 mm 2x M10 Lock Nut Europe 1x Hitch Ball Coupler 1x Locking Pin 2x M10 x 80 mm 2x M10 L...

Страница 20: ...the two remaining jack mounts as shown Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 2x M10 X 80 mm Flanged Hex Bolt 4x M10 Flanged Lock Nut 2x M10 X 70 mm Flanged Hex Bolt 2x...

Страница 21: ...crate Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS Note that the carriage stops are assembled to the inside face of the track rail 8x M10 X 25 mm Flanged Hex Bolt 4x Carriage S...

Страница 22: ...tall the axle brackets as shown Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS Assemble the axle supports to both side beams as shown below 4x M12 X 90 mm Flanged Hex Bolt 2x Axl...

Страница 23: ...ardware listed below install the axle housing as shown Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 2x M10 X 50 X 75 mm U Bolt 4x M10 Flat Washer 4x M10 Flanged Lock Nut 1x Axl...

Страница 24: ...axle can be removed by reversing this step Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 2x Axle Assembly 2x Square Locking Pin BHLR MY2020 EN Rev B Page of 22 56 20 Aug 2020 6...

Страница 25: ...install the head lock down plates as shown on the next page Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 4x M6 X 40 mm Hex Bolt 4x Lock Down Pin 4x M6 X 25 mm Hex Bolt 4x Linc...

Страница 26: ...olts install the lock down plates in place of the short spacers with the taller spacer sandwiched between Reuse the four 4 M6 flat washers from the wheel sweepers on the sawmill when replacing the bol...

Страница 27: ...ext page Place the sawhead on the trailer ensuring it rolls freely along the rails Measure 61 in 155 5 cm from the rear edge of the track rail not the carriage stop to the rear post of the sawhead and...

Страница 28: ...er extensions only Place the sawhead on the trailer ensuring it rolls freely along the rails Measure 64 in 164 5 cm from the rear edge of the track rail to the rear post of the sawhead and drill four...

Страница 29: ...the axles Note the orientation of the left and right tire tread pattern Using a torque wrench torque the lug nuts to 80 ft lb 110 N m following the pattern shown on the next page 1x 22X11 10 Wheel Lef...

Страница 30: ...utward Tighten the lug nuts following the 4 bolt pattern shown in the diagram below Note that the tapered conical end of the lug nut points toward the rim With the wheels mounted properly the tread pa...

Страница 31: ...nsion on wood blocks for ease of assembly Assemble the log bunk middle to the track rails using four 4 M10 X 25 mm hex bolts and M10 lock nuts Assemble the end bunk using four 4 M10 X 30 mm hex bolts...

Страница 32: ...e track is 26 in 661 mm by measuring from the outside faces of the rails Then measure diagonally across the rails verifying the track is square Once square and at the correct width tighten all the har...

Страница 33: ...ck assembly and slide two 2 support legs up through the bottom of the tube sleeves in the end bunk Secure the legs in place using the T bolts on the bunk Then lift the other end insert the two 2 remai...

Страница 34: ...here the end bunk is located Assemble the carriage stops to the inside of the track rails Use an M10 X 50 mm bolt with a spacer on the outermost hole of each rail 2x M10 X 50 mm Flanged Hex Bolt 2x Sp...

Страница 35: ...log support to the trailer extension Attach the log dog assembly to the trailer extension in the location shown below using the two 2 M8 hex bolts and lock nuts 2x M8 X 20 mm Hex Bolt 1x Log Clamp Con...

Страница 36: ...X 80 mm hex bolts flat washers and lock nuts used to secure the upper portion of the dashboard to the carriage posts Reuse the same hardware to secure the two 2 lock down brackets to the dashboard Do...

Страница 37: ...TRAILER EXTENSION TO TRAILER Using the hardware listed below join the extension to the main trailer 4x M10 X 25 mm Flanged Hex Bolt 6x Hinge Bunk Shim Optional 4x M10 Flanged Lock Nut BHLR MY2020 EN R...

Страница 38: ...n the extension aren t collinear with track rails on the main trailer the provided shims can be used between the hinge bunk flanges and track rails to bring them in line This step is not necessary if...

Страница 39: ...and extension track rails are not parallel at the joints the hinge bunk can be tuned to adjust the position of the extension track rails Disengage the two 2 hook latches by pulling the handles inward...

Страница 40: ...adjust the two 2 set screws Turn each set screw counter clockwise an equal amount Re latch the two 2 hook latches to pull t h e t r a c k r a i l s together and then check the fit D i s e n g a g e t...

Страница 41: ...ition BHLR MY2020 EN Rev B Page of 39 56 20 Aug 2020 If the track rails are parallel but a gap still exists between the rail seam while the latches are engaged the rails can be brought together by loo...

Страница 42: ...on either side of the jack and lock them in place using the T bolts Remove the jack and repeat those steps at the rear end of the trailer frame with a spirit level laid across the bunks to check the l...

Страница 43: ...own the extension LOCK DOWN THE SAWMILL CARRIAGE First lock down the sawmill carriage using the four 4 lock down pins with linch pins Be sure these are the lock down holes drilled for the extension an...

Страница 44: ...easing the two 2 hook latches Then pull the extension away from the main trailer until the pivot bolts drop down to the bottom of the L shaped hinge slots BHLR MY2020 EN Rev B Page of 42 56 20 Aug 202...

Страница 45: ...oard lock down brackets If the extension is too heavy to lift the four 4 supports can be removed Reinstall them after rotating the extension BHLR MY2020 EN Rev B Page of 43 56 20 Aug 2020 If this is t...

Страница 46: ...nested in the dashboard lock down brackets route the ratchet strap around the end bunk on the extension over the sawmill dashboard and finally around the track bunk as shown below Tighten the strap s...

Страница 47: ...B DUST COVER M12 X 1 75 4 BOLT PATTERN 22 8 8 0001990 HEAD LOCK DOWN PLATE 23 4 4 0001394 LOCK DOWN PIN 24 1 1 22X11 10L WHEEL 22X11 10 LEFT HAND 25 1 1 22X11 10R WHEEL 22X11 10 RIGHT HAND 26 4 4 L446...

Страница 48: ...THK 106 2 0002154 REST PLATE 107 4 0002124 SUPPORT LEG 108 5 0001059 T BOLT M10 X 1 5 40 mm LG 109 1 0001460 LOG CLAMP CONNECTING ROD 110 1 0001461 LOG CLAMP ARM 111 1 0001462 LOG CLAMP 112 1 0001464...

Страница 49: ...Bushlander Operator s Manual EXPLODED ASSEMBLY VIEWS STANDARD TRAILER BHLR MY2020 EN Rev B Page of 47 56 20 Aug 2020 European Trailer Model Only...

Страница 50: ...Bushlander Operator s Manual STANDARD TRAILER CHASSIS BHLR MY2020 EN Rev B Page of 48 56 20 Aug 2020...

Страница 51: ...Bushlander Operator s Manual STANDARD TRAILER AXLES BHLR MY2020 EN Rev B Page of 49 56 20 Aug 2020...

Страница 52: ...Bushlander Operator s Manual HEAD LOCK DOWN PLATES BHLR MY2020 EN Rev B Page of 50 56 20 Aug 2020...

Страница 53: ...Bushlander Operator s Manual TRAILER EXTENSION BHLR MY2020 EN Rev B Page of 51 56 20 Aug 2020...

Страница 54: ...Bushlander Operator s Manual TRAILER EXTENSION HINGE BUNK BHLR MY2020 EN Rev B Page of 52 56 20 Aug 2020...

Страница 55: ...Bushlander Operator s Manual NOTES BHLR MY2020 EN Rev B Page of 53 56 20 Aug 2020...

Страница 56: ...Bushlander Operator s Manual BHLR MY2020 EN Rev B Page of 54 56 20 Aug 2020...

Страница 57: ...Bushlander Operator s Manual BHLR MY2020 EN Rev B Page of 55 56 20 Aug 2020...

Страница 58: ...Bushlander Operator s Manual BHLR MY2020 EN Rev B Page of 56 56 20 Aug 2020...

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