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Operating Instructions 

OKTOPUS

 GL-R600

 

Technical documentation 

1 98 900 002 a 

 

 

 

 

Page 5 of 26 

Proper use of OKTOPUS

®

 GL-R600 

 
2.1   Basic principle and safety concept for the OKTOPUS

® 

system 

 

The OKTOPUS

 system units are "

load suspension devices"

 

which operate in accordance 

with the "

suction lifting

" principle. They will be mounted to a hoist or they work as a Stand-

Alone-Device and serve for manipulation and positioning of large-sized construction ele-
ments. 
 
The basic principles of operation of the OKTOPUS

 system are: 

  controlled suction and release of large construction elements having sufficient inherent 

stability with one or more vacuum suction cups, 

  transport and positioning of the suctioned construction elements by manipulation of the 

OKTOPUS

  fine positioning of the construction elements with the control of the OKTOPUS

®

-axes (if 

available). 

 
The OKTOPUS

®

 system is offered in various types of design and models for different 

spheres of application. These differ depending on the used hoist, the lifting loads, the neces-
sary positioning movements and the used controls. 
For further information please do not hesitate to contact us (

www.wirth-gmbh.com

). 

 
The special function of the OKTOPUS

®

 system as a “load carrying attachment“ results in 

specific safety requirements which have been taken into account during construction, execu-
tion as well technical documentation and in drawing up the operating instructions for the OK-
TOPUS

®

 system. 

Therefore, strict compliance with the instructions and information for proper and safe use of 
the device provided in the operating instructions is a prerequisite for the manufacturer’s war-
ranties during the warranty period agreed on. 
The OKTOPUS

®

 user is responsible for combining the OKTOPUS

®

 system with a crane or an 

elevator. The user is responsible for proper implementation of the relevant guidelines and in-
structions. The information provided by the manufacturer of the OKTOPUS

®

 system with 

these operating instructions are a supplement to support the user in this. 
Before initial commissioning of the system, skilled staff has to check at the user’s premises 
whether the combination of OKTOPUS

®

 system / crane or hoist is suitable for use. 

Moreover, the OKTOPUS

®

 has to be subjected to tests by an expert at regular intervals 

(please see item 4.1 regarding this topic). Experts are those persons who have sufficient 
knowledge in the field of load carrying units on account of their education and experience in 
the subject concerned and are acquainted with the relevant safety-at-work instructions and 
safety precautions, guidelines and generally accepted engineering standards to such a de-
gree that they can evaluate the state of the load carrying units as being safe for operation. 
Initial testing of the crane or hoist/OKTOPUS

®

 combination as well as successful completion 

of the annual test of the OKTOPUS

®

 system by an expert have to be documented.

 

The manufacturer of the OKTOPUS

®

 system offers expert testing as a service and docu-

ments testing of the OKTOPUS

®

 by placing the test mark on the test card in accordance with 

Appendix 4 and indicating the date for the next test. 

Содержание OKTOPUS GL-R600

Страница 1: ..._____________ Technical documentation 1 98 900 002 a 08 2010 This technical documentation corresponds to the state as per the date of issue WIRTH GMBH INSTALLATION SYSTEMS DIVISION Brehnaer Stra e 1 D...

Страница 2: ...3 5 2 Handling of glass and facade elements in vertical positions 17 3 5 3 Rotating a load hanging in a vertical position with the OKTOPUS GL R600 18 with crane arm 3 5 4 Rotating a load hanging in a...

Страница 3: ...device OKTOPUS GL R600 with guide ring 11 Fig 6 Charge indicator 13 Fig 7 Vacuum gauge 14 Fig 8 Control panel 15 Fig 9 OKTOPUS GL R600 with glass element 17 Fig 10 OKTOPUS GL R600 with glass element...

Страница 4: ...e Working Load 300 kg 4 suction cups 400 mm 600 kg 8 suction cups 400 mm CE mark as per EC declaration of conformity Appendix 3 Short summary of safety instructions on every device as per Appendix 2 T...

Страница 5: ...iance with the instructions and information for proper and safe use of the device provided in the operating instructions is a prerequisite for the manufacturer s war ranties during the warranty period...

Страница 6: ...n wind strengths of less than 36 km h else the load is endangered of swinging uncontrollably 12 Check the suction pads daily for damage if necessary replace with new pads 13 Clean the suction surfaces...

Страница 7: ...battery vacuum gauges suc tion cups red warning light green signal light acoustic alarm manual control depending on the operating conditions however at least annually inspection by a qualified expert...

Страница 8: ...Operating Instructions OKTOPUS GL R600 Technical documentation 1 98 900 002 a Page 8 of 26 Test card in accordance with Annex 4 Beware of suspended load Beware of batteries Test card General notice...

Страница 9: ...1 base frame with a centrally mounted rotating and swivelling crane arm OKTOPUS GL R600 with extension arms see Fig 2 base frame with a centrally mounted rotating and swivelling crane arm 4 items of e...

Страница 10: ...6 Fig 2 OKTOPUS GL R600 with crane arm and extension arms Fig 3 OKTOPUS GL R600 with guide ring 1 Crane eye 2 Crane arm 3 Release Swivelling 4 Swivel joint 5 Release Rotating 6 Extension arm with suc...

Страница 11: ...e ring The use of the load carrying attachment system OKTOPUS offers the following benefits dur ing the assembly of large sized glass and facade elements faster more rational and more efficient assemb...

Страница 12: ...d the performance data and op erating conditions of the employed crane and site conditions Furthermore it is to be made sure that the elements which should be processed are sufficiently stable in itse...

Страница 13: ...he battery In order to monitor the charging status of the battery the charge indicator provides you with the following information In case of a discharge of ca 70 the LED on the extreme left of the di...

Страница 14: ...constantly indi cated on the two vacuum gauges Fig 7 The green scale range is the permissible working range from 0 65 bar to 0 9 bar Fig 7 Vacuum gauge During operation the vacuum is monitored by two...

Страница 15: ...ION Check the charge level of the battery on the charge indicator the unit is ready for operation when the yellow LEDs lights up if the left hand yellow LED flash and or the red LED lights up alarm is...

Страница 16: ...PUS GL R600 to the elements Place the OKTOPUS on the topmost element Never attempt to lift a lying load if the pivoting of the crane arm is latched Place the OKTOPUS above the centre of mass 5 cm of t...

Страница 17: ...stand perpen dicularly Push the switch SUCTION RELEASE toward SUCTION see Fig 8 After the warning light and the horn have both gone out and the vacuum gauge indi cates that the working range has been...

Страница 18: ...does not hit anything during turning Unlock the release Rotating see Fig 11 and turn the load into the required position Afterwards make sure the release handle catches hold again The rotational axis...

Страница 19: ...ilting of the load In order to swivel the load from a vertical into a horizontal position at least 3 persons are needed Two persons have to secure and guide the load the third person has to operate th...

Страница 20: ...ven surface suction cups pointing down In case the guide ring is assembled dismantle it as follows Remove the special screws of two adjoining roller Push the two loose rollers away from the supporting...

Страница 21: ...hose couplings of the same color Make sure that all locking bolts are always completely located by the clip pins certified of the manufacturer The disassembly of the extension arms takes place in reve...

Страница 22: ...sing of the OKTOPUS Before performing any repair or servicing work on the OKTOPUS switch the unit off For it turn the main switch to the OFF position Only replace defective components with original sp...

Страница 23: ...pads the hoses if necessary tighten the screws or replace the hoses the vacuum gauges The vacuum pump runs fully oil free The robust design permit almost maintenance free op eration The intrusion of d...

Страница 24: ...g 16 Fig 16 Battery charger Never use a different charger to charge the battery The batteries has to be charged as follows Switch off the OKTOPUS For it push the switch SUCTION RELEASE to RE LEASE see...

Страница 25: ...ad gel batteries the charging instructions have to be complied exactly In order to prevent a destruction of the battery caused by deep discharging a permanent connection to the charger which has to be...

Страница 26: ...removed finish working with the OKTOPUS immedi ately After any elements which might be drawn have been detached the OKTOPUS has to be secured against further use If the fault cannot be remedied stop w...

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