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SmartPAC PRO Installation Manual
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Chapter 8 – SmartPAC PRO Fault Messages
If the problem is due to a system malfunction, the tool settings will have to be
created again from scratch. If this happens more than once, contact Wintriss
Tech. Support for assistance.
Messages for Sensor Faults
“Green sensor missed”
Explanation:
A green or green quick check sensor did not turn on during the Ready signal
nor within 50 milliseconds after the end of the Ready signal. No stroke angle is
displayed for this error since the sensor never turned on.
Remedy:
Check for the malfunction that the sensor was supposed to detect (part ejection
problem, misfeed, transfer problem, etc.). If a malfunction is not the cause, check
to be sure that the Ready signal is set properly for this sensor. Check that a
sensor is actually plugged into this input on the DSI 2. If no sensor is connected
to a sensor input, that input must be set to UNUSED. Check connections between
sensors and the controller.
“Green sensor actuated late”
Explanation:
A green or green quick check sensor turned on within 50 milliseconds after
the end of the Ready signal.
If a green or green quick check sensor does not come on during its Ready
signal, SmartPAC PRO continues to look for the sensor signal. If it sees the
sensor come on within 50 milliseconds after the Ready signal ends, this
message displays. The angle at which the sensor turned on is shown in the
message.
Remedy:
Check for the malfunction the sensor was supposed to detect (like a part
ejection problem or misfeed, etc.). Check that the Ready signal is set properly,
and adjust if necessary.
“Green sensor failure”
Explanation:
A green or green constant sensor has stayed on from the end of one Ready signal
to the beginning of the Ready signal for the next stroke. No stroke angle is shown
with this fault.
Remedy:
Check for a shorted sensor. Make sure the Ready signal has been set correctly.
Check to see if a press or equipment malfunction is causing the sensor to stay on
– for instance, a part wedged against a sensor or a pinched wire.
“Green constant fault”
Explanation:
A green constant sensor turned off during its Ready signal. Green constant
sensors must stay on throughout the Ready signal. The angle at which the
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