PROCEDURE
1
Put the template (001,
) in position on the top piston ring (002).
2
Turn the template (001) around the axis of the piston head.
3
Use the feeler gauge to measure the depth of the burn scar(s).
NOTE:
You can also use a depth gauge to measure the depth of the burn scar(s).
4
Remove the template (001).
5
If the burn scars are less than 10 mm, do as follows:
5.1
Use an applicable tool to grind the burn scars.
5.2
Use emery paper to make sharp edges smooth.
6
If the burn scars are 10 mm or more, do as follows:
6.1
Disassemble the piston head, refer to section
.
6.2
Use surface welding to get the piston head to its original thickness.
6.3
Assemble the piston, refer to section
Fig 8-73
Top surface - dimensions check
001
002
10 mm
00776
7
Find the cause of the burn scars and repair the fault.
8
Measure the thickness of the first piston ring at a minimum of four locations around the
circumference of the first piston ring.
9
Measure the height at point A and point B at a minimum of four locations around the
circumference of the related piston groove.
NOTE:
You can use the calliper gauge or the inside micrometer set. If you have none
of these instruments, you can use a piece of a piston ring and a feeler gauge.
Fig 8-74
Piston groove clearance - calliper gauge
X72DF
AA00-3403-00AAA-360B-A
Maintenance Manual
Piston (removed) - do checks of the surface and clearances
Winterthur Gas & Diesel Ltd.
- 491 -
Issue 002 2020-10
Содержание X62DF
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