Maintenance
3403
−
3/A1
RT-flex58T-D
Winterthur Gas & Diesel Ltd.
Tools:
Key to Illustrations:
1 Suspension device
94341
1 Piston crown
8 Centering pin
1 Piston supporting device
94350
2 Spraying plate with oil pipe
9 Screw
2 Jacking screws
94363
2a Spraying nozzle
10 Locating pin
2 Jacking screws
94364
3 Locking element
11 Strap
1 Impact ring spanner AF46
4 Screw with locking plate
12 Screw
1 Torque wrench
5 Elastic screw
13 O-ring
6 Piston rod
14 O-ring
7 Piston skirt
15 Locating pin
1.
General
Should the dismantling of a piston become necessary (cleaning the cooling cham-
ber, reconditioning the ring grooves etc.), then this can be carried out as described
below. For this purpose the piston is to be placed in the piston supporting device
.
When fitting and removing elastic screws 5 the piston rod must be steadied against
rotation with two straps 11 of supporting device and two locking screws 4.
Attention!
When dismantling or assembling a piston take particular care that the
spraying nozzles are not damaged.
2.
Dismantling of a piston
⇒
Remove locking elements 3 with screw and locking plate 4 from all elastic
screws 5 (Fig. ’A’).
⇒
Loosen and remove all elastic screws 5.
⇒
Insert both jacking screws 94363 into the two opposite bores for locking
screws 4 in the piston rod head (Fig. ’A’), and drive them in until they press
against centering pin 8 (Fig. ’C’). Equally tighten the two jacking screws in
small steps, until the piston crown is separated from the piston rod.
D
When raising piston crown 1 take particular care not to damage spraying
nozzles 2a.
⇒
Remove both jacking screws from piston rod head.
Following the removal of piston crown separate piston skirt 7 from piston rod 6 as
described below:
⇒
Loosen and remove both screws 9 (Fig. ’A’).
⇒
Using two jacking screws 94364 (see Fig. ’D’) the piston skirt can be sepa-
rated from the piston rod.
D
While raising the piston skirt pay attention that locating pin 10 does not jam.
For the removal of spraying plate with oil pipe 2 (Fig. ’A’) loosen and remove first
screws 12 with locking plates. The spraying plate with oil pipe can then be pulled as
a complete unit from piston rod 6.
D
Attention! Do not damage the spraying nozzles.
Piston
Dismantling and Assembling
2013
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