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INSTALLATION AND

OPERATORS MANUAL

DE30F4-XX/4

GENERATOR

COPY YOUR MODEL AND SERIAL NUMBER HERE

No other WINCO generator has the same serial number as yours.

If you should ever need to contact us on this unit, it will help us to

respond to your needs faster.

MODEL __________________________________________________

SERIAL NUMBER _________________________________________

PURCHASE DATE _________________________________________

DEALER NAME ___________________________________________

DEALER PHONE # ________________________________________

www.wincogen.com

Содержание DE30F4 4 Series

Страница 1: ...need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHAS...

Страница 2: ...ANGING OIL FILTER REFILLING COOLANT CHANGING AIR FILTER CHECKING WATER IN PRE FILTER CLEANING RADIATOR REPLACING BLOW BY FILTER STORAGE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES 20 ENGINE CODES 21...

Страница 3: ...cause cancer birth defects or other reproductive harm and developmental issues For more information go to www P65Warning ca gov C Do not smoke or use open flame near the generator set or fuel tank D K...

Страница 4: ...PH 0 8 30 000 37 5 36 30 000 37 5 36 ENGINE Model FPT F5 C Starting System 12 Volt Fuel Consumption full load 3 90 Gal hr Fuel ASTM D 975 2D Oil Type See Lubrication section in this manual Oil Capaci...

Страница 5: ...on recorded inside the front cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are complete model nu...

Страница 6: ...components or accessory items shipped loose for on site installation f Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET N...

Страница 7: ...e Over time the wood will deteriorate and the unit mountings will come loose These units must be mounted to a steel or concrete base VENTILATION REQUIREMENTS WARNING EQUIPMENT DAMAGE It is the install...

Страница 8: ...you may have to install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for...

Страница 9: ...with a bonded neutral NFPA 70 refers to this as a separately derived system When connecting it to a building a transfer switch specifically designed for GFCI and bonded neutral generators is required...

Страница 10: ...ly Add wires between the terminal block to the new switch s The switches must be wired in series for proper function Test each e stop after wiring to ensure they function properly SERIAL COMMUNICATION...

Страница 11: ...ter use only distilled water Tap water will shorten the service life of the battery Never fill the battery above the fill line Over filling above the upper level line may cause the electrolyte to over...

Страница 12: ...ACEA E6 E9 15 ppm Premium 10W 40 Semi Synthetic API CJ 4 ACEA E6 E9 15 ppm Cold Climate 5W 30 Synthetic API CJ 4 ACEA E6 E9 15 ppm Not Authorized Monograde 3 CAUTION PERSONAL INJURY Only check oil whe...

Страница 13: ...ill be steady when fuel level has reached 20 or less It will flash when the fuel level is 5 or less The engine will shut down if the fuel level is at 5 or less In the event that the upper left and upp...

Страница 14: ...t stop the engine and draw the operator s attention to an undesirable condition Shutdown alarms are latching The fault must be removed and the STOP RESET button pressed to reset the module The icon wi...

Страница 15: ...during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct the trouble before proceeding 4 Stopping There are two ways to stop the unit when it...

Страница 16: ...testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERA...

Страница 17: ...the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use filters with a filtering degree equal t...

Страница 18: ...uard 5 Illustration 1 Using Illustration 2 1 Loosen the nut 2 2 Disconnect the fittings 1 4 3 Remove the vapor recirculation pipe 3 Using Illustration 3 1 Unscrew the nuts 6 and remove the cover 5 of...

Страница 19: ...eal them with adhesive tape 7 Drain the residual 30 M protective oil from the sump which can be used for an additional 2 preparations 8 Place warning notices of ENGINE WITHOUT OIL on the engine and da...

Страница 20: ...mp Defective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high...

Страница 21: ...signal range check is performed on the signal Sensor is inside ECU 6C 3 108 4 Environmental pressure sensor is available and connected via hardware to the ECM Pressure is obtained through Analogic to...

Страница 22: ...switch input For the idle shut down a state machine is used The state in which the state machine is at the moment is shown in the message CoEng_stIdlShDwnStM_mp Assuming the conditions to enable the e...

Страница 23: ...trigger appropriate substitute reaction The behavior pattern describes in a bit mask different detected problem overcurrent command collision RAM error short circuit when the expected combination of e...

Страница 24: ...ardware connected sensor The raw voltage signal is acquired in the message Exh_uRawPTrbnUs This signal is checked for the Signal Range Errors and then transformed into physical value Exh_pSensPTrbnUs...

Страница 25: ...the LowLevel Chipdriver for the Powerstage Chips R2S25200kfp The R2S25200 is a chip with 18 powerstages and an additional module for the monitoring of the ECU internal 5V Supply Voltage It is possibl...

Страница 26: ...cuit is monitored separately A plausibility check is made in case a failure Short circuit to Battery SCB or Short circuit to Ground SCG is detected Therefore the switch Low side in case of SCB High si...

Страница 27: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Страница 28: ...28 OPM 158 B ENGINE HARNESS...

Страница 29: ...29 OPM 158 B CONTROL PANEL WIRING DIAGRAM...

Страница 30: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Страница 31: ...31 OPM 158 B THREE PHASE AC WIRE HIGH AND LOW WYE WIRING DIAGRAMS...

Страница 32: ...32 OPM 158 B THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Страница 33: ...r for your failure to ensure the performance of all scheduled maintenance As the off road engine owner you should however be aware that FPT Industrial S p A may deny your warranty coverage if your off...

Страница 34: ...l the required maintenance listed in the Owner s Manual FPT Industrial S p A will not deny an emission warranty claim solely because no record of maintenance exists however a claim may be denied if fa...

Страница 35: ...tion and or contamination 5 Fill the cooling system with coolant If not installed in an application the cooling system connections at the thermostat housing and the water pump must remain dry and clos...

Страница 36: ...oduct that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EXPRESS WARRANTIES O...

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