Wilden T2 Original Metal Скачать руководство пользователя страница 12

10

SECTION 7C – AIR OPERATION

TROUBLESHOOTING

Pump will not run or runs slowly.

1.  Check air inlet screen and air filter for debris.
2.  Check for sticking air valve, flush air valve in solvent.
3.  Check for worn out air valve. If piston face in air valve is 

shiny instead of dull, air valve is probably worn beyond 
working tolerances and must be replaced.

4.  Check center block Glyd™ rings. If worn excessively, 

they will not seal and air will simply flow through pump 
and out air exhaust. Use only Wilden Glyd™ rings as they 
are of special construction.

5.  Check for rotating piston in air valve.
6.  Check type of lubricant being used. A higher viscosity 

oil than suggested may cause the piston to stick or run 
erratically. Wilden suggests the use of an oil with arctic 
characteristics (ISO 15-5 wt.).

Pump runs but little or no product flows.

1.  Check for pump cavitation; slow pump speed down to 

match thickness of material being pumped.

2.  Check for sticking ball check valves. If material being 

pumped is not compatible with pump elastomers, swell-
ing may occur. Replace ball check valves and o-rings 
with the proper elastomers.

3.  Check to make sure all suction connections are air tight, 

especially clamp bands around intake balls.

Pump air valve freezes.

Check for excessive moisture in compressed air. Either 
install dryer or hot air generator for compressed air.

Air bubbles in pump discharge.

1.  Check for ruptured diaphragm.
2. Check tightness of clamp bands, especially at intake mani-

fold.

Product comes out air exhaust.

1.  Check for diaphragm rupture.
2.  Check tightness of piston plates to shaft.

WILDEN PUMP & ENGINEERING, LLC 

WIL-10200-E-03

Содержание T2 Original Metal

Страница 1: ...T2 WIL 10200 E 03 REPLACES EOM T2M 10 03 EOM S i m p l i f y y o u r p r o c e s s Engin e e ri n g Operati o n Mainte n a n ce Original Series METAL Pumps...

Страница 2: ...S DATA 7 SECTION 7 INSTALLATION AND OPERATION A Installation 8 B Operation Maintenance 9 C Troubleshooting Pumps 10 SECTION 8 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A T2 METAL Disassembly Cleaning Insp...

Страница 3: ...o make sure all pipe line debris is clear Use an in line air filter A 5 micron air filter is recommended NOTE Tighten clamp bands and retainers prior to installation Fittings may loosen during transpo...

Страница 4: ...oprene Orange Dot VALVE SEAT A ALUMINUM S STAINLESS STEEL VALVE SEAT O RING BN BUNA N EP EPDM FS SANIFLEX Hytrel Cream PU POLYURETHANE Brown TF PTFE White WF WIL FLEX Santoprene LEGEND T2 X X X X X XX...

Страница 5: ...2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B aw...

Страница 6: ...ch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 185 7 3 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3 R 33 1 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5...

Страница 7: ...EM METRIC mm STANDARD inch A 264 10 4 B 36 1 4 C 137 5 4 D 257 10 1 E 267 10 5 F 295 11 6 G 41 1 6 H 97 3 8 J 74 2 9 K 183 7 2 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7 T2 METAL SANIFLO...

Страница 8: ...of the pump performance curve Height 279 mm 11 0 Width 267 mm 10 5 Depth 185 mm 7 3 Est Ship Weight Aluminum 12 kg 26 lbs Stainless Steel 16 kg 36 lbs Air Inlet 6 mm 1 4 Inlet 25 mm 1 Outlet 19 mm 3...

Страница 9: ...chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance pumps should be specified so that dail...

Страница 10: ...nal determination of the pump site should not be made until the piping problems of each possible loca tion have been evaluated The impact of current and future installations should be considered ahead...

Страница 11: ...rs and replacements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate records make i...

Страница 12: ...Wilden suggests the use of an oil with arctic characteristics ISO 15 5 wt Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to match thickness of material being...

Страница 13: ...inlet and 19 mm 3 4 outlet and is designed for flows up to 132 lpm 35 gpm The single piece center section consisting of center block and air chambers is molded of polypropylene or aluminum The air va...

Страница 14: ...ched or gouged Using an adjust able wrench remove diaphragm assem bly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Step 4 Figure 4 Remove the discharge valv...

Страница 15: ...ving the four socket head cap screws which attach it to the center section The piston in the air valve is aluminum with a dark anodized coating see Figure A The piston should move freely and the ports...

Страница 16: ...page The following tips will assist in the assembly process Clean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless steel bolts should be lubed to redu...

Страница 17: ...15 WIL 10200 E 03 WILDEN PUMP ENGINEERING LLC...

Страница 18: ...16 SECTION 9A EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED RUBBER TPE FITTED WILDEN PUMP ENGINEERING LLC WIL 10200 E 03...

Страница 19: ...0 03 04 6400 03 N A N A N A N A 11 Center Section Glyd Ring 4 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 12 Shaft 1 02 3800 03 07 02 3800...

Страница 20: ...18 27 26 17 23 24 25 16 20 21 22 18 19 SECTION 9B EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED PTFE FITTED WILDEN PUMP ENGINEERING LLC WIL 10200 E 03...

Страница 21: ...2 6000 03 Hex Nut 1 4 20 Not shown 4 04 6400 08 04 6400 03 04 6400 03 N A N A N A 11 Center Section Glyd Ring 4 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 22...

Страница 22: ...1080 52 N A 02 1200 52 Neoprene 02 1010 51 02 1080 51 N A N A EPDM 02 1010 54 02 1080 54 N A 02 1200 54 Viton 02 1010 53 02 1080 53 N A N A Wil Flex 02 1010 58 02 1080 58 N A 02 1200 58 Sani ex 02 10...

Страница 23: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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