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WIL-11160-E-09

 

Wilden

®

 

17 

Disassembly / Reassembly 

 

 
 
 

 
 

 
 

 

 

 

 

Step 5

 

Remove air valve spool from air valve 
body by threading one air valve bolt into 
the end of the spool and gently sliding the 
spool out of the air valve body. Inspect 

seals for signs of wear and replace entire 
assembly if necessary. Use caution when 

handling air valve spool to prevent 
damaging seals. 

NOTE: 

Seals should not be 

removed from assembly.  
Seals are not sold separately. 

 

 

Step 6

 

Remove pilot spool retaining O-rings 
on both sides of center section with 

O-ring pick. 

 

Step 7

 

Remove air chamber bolts with 3/4"  
hex socket. 

 
 
 

 
 

 
 
 

 
 

Step 8

 

Remove pilot spool bushing from  
center block. 

Step 9

 

Gently remove pilot spool from bushing 
and inspect spool and seals for nicks, 
gouges or other signs of wear. Replace 
pilot sleeve assembly or outer bushing  
O-rings if necessary. 

NOTE: 

Seals should not be 

removed from pilot spool. Seals are 
not sold separately. The end of the 

pilot spool that has a “center hole” 

in it should not be fed into the bore 
first (see TB 1296). 

Step 10

 

Check center section Glyd™ rings 

for signs of wear. If necessary, 

remove Glyd™ rings with o

-ring pick 

and replace. 
.

Содержание PRO-FLO P1500

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE P1500 Bolted Plastic Pump WIL 11160 E 09 Where InnovationFlows...

Страница 2: ...tion 5 Performance 8 P1500 Plastic Reduced Stroke PTFE Fitted 8 P1500 Plastic Full Stroke PTFE Fitted 8 Suction Lift Curves 9 Section 6 Suggested Installation Operation 10 Maintenance and Troubleshoot...

Страница 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Страница 4: ...parking occurs fire or explosion could result Pump valves and containers must be properly grounded when handling flammable fluids and whenever discharge of static electricity is a hazard NOTE Do not e...

Страница 5: ...Most Elastomeric materials use colored dots for identification NOTE Not all models are available with all material options P1500 ADVANCED PLASTIC 76 mm 3 Pump Maximum Flow Rate 878 lpm 232 gpm Section...

Страница 6: ...nd manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump di...

Страница 7: ...IA 0 6 DIA N 150 5 9 FLANGES DIN mm ANSI inch P 160 DIA 6 0 DIA R 191 DIA 7 5 DIA S 18 DIA 0 8 DIA LW0404 REV A DIMENSIONS ITEM METRIC mm STANDARD inch A 914 36 0 B 160 6 3 C 694 27 3 D 1278 50 3 E 18...

Страница 8: ...formance pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P1500 PLASTIC FULL STROKE PTFE FITTED ShipWeight Polypropylene 138 kg 305...

Страница 9: ...g at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscos...

Страница 10: ...alves should be used This valve allows trapped air between the valve and the pump to bleed off which improves pump performance Pumping volume can be estimated by counting the number of strokes per min...

Страница 11: ...e volume and or pressure of the air supply to the pump An air regulator is used to regulate air pressure A needle valve is used to regulate volume Pump discharge rate can also be controlled by throttl...

Страница 12: ...ve spool to be unable toshift 7 Remove plug from pilot spoolexhaust Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to allow thick material to flow into liqui...

Страница 13: ...ss fluid The Wilden P1500 has a 76 mm 3 inlet and outlet and is designed for flows up to 878 lpm 232 gpm Its air distribution system is based on a revolutionary design which increases reliability and...

Страница 14: ...intake manifold from liquid chambers and center section to expose intake valve balls and seats Inspect the ball cage area of manifold for excessive wear or damage Repeat Steps 4 6 NOTE Two people or...

Страница 15: ...ich remains connected to the opposite side diaphragm assembly Figure 10b Repeat disassembly instructions for the opposite liquid chamber Inspect diaphragm assembly and shaft for signs of wear or chemi...

Страница 16: ...nects the air supply to the center section Proprietary composite seals reduce the coefficient of friction and allow the P1500 to run lubefree Constructed of polypropylene the Pro Flo air distribution...

Страница 17: ...etaining O rings on both sides of center section with O ring pick Step 7 Remove air chamber bolts with 3 4 hex socket Step 8 Remove pilot spool bushing from center block Step 9 Gently remove pilot spo...

Страница 18: ...hamber Air Chamber 3 4 N m 32 ft lb Figure A NSTALLATION The following tools can be used to aid in the installation of the new seals Needle Nose Pliers Phillips Screwdriver Electrical Tape Wrap electr...

Страница 19: ...WIL 11160 E 09 Wilden 19 Exploded View and Parts Listing P1500 PLASTIC AIR DISTRIBUTION SYSTEM EXPLODED VIEW Section 8...

Страница 20: ...Gasket Air Valve 1 15 2615 52 15 2615 52 8 Nut Square 7 16 14 6 15 6506 03 15 6506 03 9 Center Block Assembly 2 1 15 3110 20 15 3110 20 10 Removable Pilot Sleeve Assembly 1 15 3882 99 15 3882 99 11 S...

Страница 21: ...WIL 11160 E 09 Wilden 21 Exploded View and Parts Listing P1500 PLASTIC LIQUID PATH EXPLODED VIEW...

Страница 22: ...55 15 1085 55 11 Ball Cage 4 15 5350 20 15 5350 21 15 5350 20 15 5350 21 12 Screw HH 3 4 10 x 8 3 8 24 15 6192 03 15 6192 03 15 6192 03 15 6192 03 13 Washer 3 4 812 x 1 750 x 095 48 15 6735 03 15 673...

Страница 23: ...WIL 11160 E 09 Wilden 23 Notes...

Страница 24: ...nd Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without...

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