background image

podis CON flat cable 

 

10 

Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016 

Table 2: Current-carrying capacity of 

podis

®

CON

 

flat cable EVA 7G4 mm ² (00.709.0504.1) 

 

  

In the open d > 10 mm 

Loose on wall or floor 

Cable duct 

Loaded cores 

Ta [°C] 

Max. cross current 

Max. cross current 

Max. cross current 

20 

40 

35 

35 

40 

32 

32 

35 

30 

25 

25 

40 

35 

35 

35 

32 

30 

35 

30 

25 

30 

40 

35 

32 

35 

30 

25 

32 

25 

25 

35 

35 

32 

30 

32 

25 

25 

30 

25 

25 

40 

35 

30 

30 

30 

25 

25 

25 

20 

20 

45 

32 

30 

30 

25 

20 

20 

25 

20 

20 

50 

30 

30 

30 

25 

20 

20 

20 

20 

16 

 

3.2

 

Notes on routing of flat cables 

The flat cable is convenient and easy to handle and install. Some rules apply to the installation and rout-

ing, which are described in the following. 

 

General instructions and precautionary measures 

The 

podis

®

 flat cable is operated in grids with grounded feeds (TN-S networks). A floating installation of 

podis

®

 systems is not permitted.

 

 

 CAUTION 

 

The flat cable may only be commissioned if it is in a faultless condition and does not exhibit any damage to or openings of the 
sheath. 

 

Unused connections, outlets or devices on the flat cable must be sealed off using the corresponding measures (lids, blind plugs, 
etc.). It is not permitted to work on or operate the flat cable with open connections, outlets or devices. 

 

When conducting any working operations on the flat cable (assembly, maintenance, installation, etc.) the power must be turned 
off. 

 

The flat cable must always be closed off using the suitable end caps (see ordering instructions) due to the required air gaps and 
creepage distances. It is not permitted to operate the flat cable with open ends or using other sealing solutions than the end caps 
prescribed herein. 

 

 NOTE 

Openings in the sheath caused by the insulation-piercing termination must be sealed using the sealing collar (see ordering in-

structions). 

Monitoring and safety devices 

Depending on the field of application, different components and protective measures are required to 

complete a system or installation. The type of components and the level of obligation associated with 

these protective measures depends on which VDE guideline affects your system or installation. Please 

take note of Section 1 in this regard as well. 

The assignment of safety guards to protect from short-circuits of cables and lines of the main or auxiliary 

circuits outside of switchgear combinations must be conducted under consideration of the loop imped-

ance. DIN VDE 0100 Part 430 is to be applied in this regard. 

 

The flat cable must be protected against overloads and short-circuits using a three-phase 16A (I

nominal 

) cir-

cuit breaker with tripping characteristic class C. The tripping current is between 8 and 10 I

rated 

in this case 

(EN 60898, DIN VDE 0641 Part 11 and IEC 898). The auxiliary circuit must be protected by a single-phase 

16 A (I

rated 

) circuit breaker with tripping characteristic class C. Emergency stop devices (in accordance 

with IEC 204, complies with DIN VDE 113) must be available. Their functioning may not be impaired in 

any way.

 

Содержание podis CON

Страница 1: ...podis CON podis CON Power Bus System Installation system for decentralized power distribution Instructions Product and system description Doc no BA000369 Last updated 02 2016 Rev B...

Страница 2: ...his copyright are reserved for Wieland Electric GmbH Reproduction of this document or parts of this document is only permissible within the limits of the statutory provision of the Copyright Act Any m...

Страница 3: ...16 3 6 Making the connection 17 Conductor assignment 18 4 Rapid assembly using basket trays 19 4 1 Example using flat cable outlet 20 5 Feeding into a power bus segment and power tapping 22 5 1 Feed...

Страница 4: ...49 0 9 51 93 24 1 98 E mail info wieland electric com http eshop wieland electric com http www wieland electric com Hotline for technical support Contact person for technical questions regarding acces...

Страница 5: ...of planning and commissioning of electrical installations System integrators Electricians Presentation of safety relevant information Information that warns of personal injury or property damage are...

Страница 6: ...iew 1 Cable end cap 2 Cable bushing 3 7 pin connection module 4 Distributor module 5 Front plug connector 6 2 pin and 3 pin connection module 7 Pluggable outlet 7 pin with connector 8 Flat cable 9 Sea...

Страница 7: ...2 System overview Wieland Electric GmbH BA000369 Rev B 02 2016 7 Example of a podis system configuration for a conveyor system...

Страница 8: ...2 System overview 8 Wieland Electric GmbH BA000369 Rev B 02 2016 Example of a podis system configuration for the tower of a wind energy plant...

Страница 9: ...CHWARZ UL Flat cable 7 x 4 mm XLPE finely stranded numbered cores external dimensions of approx 35 x 6 mm 600 V in accordance with UL UL 1277 free of halogen low smoke black sheath 3 1 Current carryin...

Страница 10: ...able must always be closed off using the suitable end caps see ordering instructions due to the required air gaps and creepage distances It is not permitted to operate the flat cable with open ends or...

Страница 11: ...party manufacturers make sure that electric separation is guaranteed for these devices separation voltage of at least 2 5 kV AC Regarding the 24 V or 50 V supply make sure that lightning protection m...

Страница 12: ...up on the opposing sides of the flat cable see drawing variant B This type of mounting can also be applied for the vertical routing of flat cables However offset cable clamps with alternating stops a...

Страница 13: ...s Z5 562 7553 1 Connection to distributor module 75 010 0053 1 Required tools Figure Stripping pliers 95 350 0300 0 Figure Stripping knife 95 350 0700 0 Procedure 1 Cut the cable to the desired length...

Страница 14: ...tripped A training video regarding stripping of the cables and attachment of the cable end cap is available here https www youtube com watch v oLoFVR LJ w Stripping of flat cables for connection to th...

Страница 15: ...he transverse direction and then 2x in the longitudinal direction on both sides The longitudinal cut should end shortly before the transverse cut in order to prevent tearing Scratching on the edges Af...

Страница 16: ...ieces Z5 562 7553 1 for this purpose They are composed of a shorter part cover and a longer part which contains the screws the seal and the insulation ducts The following images illustrate the termina...

Страница 17: ...the flat cable remain uninterrupted The connection is made using contact screws Microsection of a contact point penetration of the sheath and insulation con tact with the conductor through the contact...

Страница 18: ...ally be assigned freely apart from PE In order to guarantee flawless interaction with other podis CON components we recommend the following assign ment for the individual cores L1 Phase 1 L2 Phase 2 L...

Страница 19: ...direction of the basket tray Item No Image Description 99 801 4866 1 Connecting module FCS 4 7 SI FK FM with rapid assembly panel for mounting inside basket trays 7 pin 20 A 277 480 V 4 kV 3 VDE 600 V...

Страница 20: ...contact screws Connection of the plug or functional module lock and done CAUTION The contact screws must be screwed in until they meet the stop The maximum tightening torque may not exceed 1 Nm The u...

Страница 21: ...ieland Electric GmbH BA000369 Rev B 02 2016 21 A training video showing the mounting of the connection components the insertion of the flat cable and the termination of conductors is available at http...

Страница 22: ...Z5 563 6553 1 and con nected there directly Advantages No feeding via round conductor and feeding module necessary Disadvantages Poor distribution of voltage and current on the power bus high current...

Страница 23: ...5 3 Feeding through 7 pin connection module A round conductor is routed into the field from the switchgear cabinet This conductor is connected to the flat cable through the 7 pin connection module FC...

Страница 24: ...4 VDC contact points 5 and 6 This example assumes a symmetrical load no current on neutral conductors or contact point 4 Mounting of connection and tapping modules Connection modules and flat cable ou...

Страница 25: ...can be connected Screw the housing cover into place as the final step A training video detailing the connection of a round con ductor to a connection module is available at https www youtube com watc...

Страница 26: ...vel terminal strips 5 predetermined breaking points 3 x podis flat cable 2 x round conduc tors M20 M25 black The distributor module 75 010 0053 1 is used for feeding into the flat cable but also for d...

Страница 27: ...99 800 4866 1 Flat cable outlet FCS 4 7 SI BU FM pluggable with rapid assembly panel for bas ket trays 7 pin 20 A 277 480 V 4 kV 3 VDE 600 V UL CSA socket with plastic locking bolt protection class I...

Страница 28: ...section can be made using the podis CON connection module FCS 4 7SI FK and the podis CON connector FCS 4 0 7 ST SA If the flat cable sections are to be connected in a pluggable manner a flat cable ou...

Страница 29: ...NEMA 5 20 GFCI 120V20A3P podis CON plug in module with two NEMA 5 20 sockets secured by GFCI 120 V 20 A 3 pin protection class NEMA 3 humidor connected conductors L1 1 N 4 83 315 0005 1 podis CON sock...

Страница 30: ...Image Description 83 240 0010 0 83 241 0030 0 podis LED Energy saving LED lights pluggable on flat cable outlets Item No 75 015 5153 1 for rough industrial environments for example wind energy plants...

Страница 31: ...is ensured Required modules Item No Image Description 07 409 7256 0 Protective lid Protective lid without locking bolt without seal size 16 Cable bushing In order to terminate the RST round conductor...

Страница 32: ...7 Accessories 32 Wieland Electric GmbH BA000369 Rev B 02 2016 Cable clip For mounting of podis flat cables Item No Image Description Z5 563 3000 0 Fastening clamp light gray...

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