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11

10

5 INSTALLATION

Remote Wirefeeder
The remote wirefeeder is connected to the 

Weldmatic power source via the composite 

cable interconnecting lead. Check all 

connections are firmly made to ensure good  

electrical contact, and to prevent gas leaks.

Fitting The Gun and Cable Assembly
The supplied welding gun/cable assembly 

is equipped with a ‘Euro’ wirefeeder 

connector which incorporates all required 

connection points for welding current, 

shielding gas and gun switch control.
To attach the gun/cable assembly to 

the wirefeeder mechanism, engage the 

mating parts of the male and female Euro 

connectors, then rotate the locking ring 

clockwise to firmly secure the connection.

Fitting the Consumable Wire                        

Place the spool of welding wire onto the 

spool holder. The location pin should mate 

with a hole provided on the wire spool body. 

Secure the spool with plastic nut. Check 

the adjustment of the spool brake, which 

should be set to prevent over run of the wire 

spool at the end of a weld, without unduly 

loading the wirefeed motor. The braking can 

be adjusted by using an allen key to adjust 

Hex head bolt inside the hub.

The quality of the consumable wire 

greatly affects how reliably a gas 

metal arc welder will operate. For 

best results when welding mild 

steel, we recommend quality WIA 

AUSTMIG ES6. Dirty, rusty or kinked 

wire will not feed smoothly through 

the gun cable and will cause erratic 

welding. Deposits from the wire will 

clog the gun cable liner requiring it 

to be replaced prematurely.

Feeding the Consumable Wire
At the wirefeeder, release the compression 

screw and rotate the top roller arms to 

the open position. The end of the welding 

wire can now be passed through the inlet 

guide, over the first lower roller, through 

the intermediate guide, over the second 

lower roller and into the output wire guide 

tube. Check that the drive roll grooves are 

correct for the wire in use. The appropriate 

size is stamped on the visible side of the 

installed rollers. Check also that the correct 

size contact tip is fitted at the gun end. 

Feed roller and tip details are shown in 

Section 10 of this manual.
Return the top roller arms to the closed 

position and adjust the compression screw 

to provide sufficient clamping of the drive 

rollers to achieve constant wirefeed. Do not 

over tighten. 
With the equipment energised, operate  

the gun switch to feed wire through the  

gun cable.

Содержание W67-1

Страница 1: ...Wirefeeder WELDING COM AU OPERATORS MANUAL W67 1 From serial numbers W67A...

Страница 2: ...f ITW Australia Pty Ltd ABN 63 004 235 063 1300 300 884 Email info welding com au welding com au WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN 9 429 039 833 129 GST NO 080177186 0800 9353 93...

Страница 3: ...External Trouble Shooting 12 9 Trouble Shooting Chart 13 10 Wirefeeder Circuit Diagrams 14 11 Assembly Parts Lists 11 1 Wirefeeder 15 11 2 Wirefeed Assembly 17 11 3 Gun Cable Assembly 300 Amp Torch 18...

Страница 4: ...ade Filter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 READ FIRST...

Страница 5: ...h or containing materials that emit fumes should not be heated unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a co...

Страница 6: ...me time after welding or cutting if Combustibles including building construction are within 10 metres Combustibles are further than 10 metres but can be ignited by sparks Openings concealed or visible...

Страница 7: ...G ES6 is used with a shielding gas of Carbon Dioxide or Argon mixed with Carbon Dioxide Alternatively Flux cored consumable wires are available in both gas shielded and gasless self shielding types St...

Страница 8: ...oltage 24 volts DC from welding power source Rated Supply Current 5 Amps Pre gas Range 0 10 seconds Post gas Range 0 10 seconds Start Speed Normal or Creep switchable Spool Sizes 5 kg 15 kg Wirespeed...

Страница 9: ...l Display AMPS Wire Speed For MIG modes the display will show the wire speed setting During welding the display will show actual weld amps and retain for 10 seconds after the weld has finished For STI...

Страница 10: ...d the operator need close the gun switch momentarily only to commence welding and again momentarily to end welding This can help to reduce operator fatigue during long welding run 7 Purge Press Purge...

Страница 11: ...Hex head bolt inside the hub The quality of the consumable wire greatly affects how reliably a gas metal arc welder will operate For best results when welding mild steel we recommend quality WIA AUSTM...

Страница 12: ...with dry compressed air This may be conveniently done each time the wire spool is replaced 3 Welding tip is free of obstructions such as spatter build up Ream out the tip bore with a suitable size ox...

Страница 13: ...cted Latch mode should be switched off Weld is contaminated with small bubbles presence of porosity Air in the gas hose The torch gas hose has not been purged sufficiently The gas hose is not securely...

Страница 14: ...14 Wirefeeder W67 Operator Manual Model No W67 40 10 W67 WIREFEEDER CIRCUIT DIAGRAM Fig 2 Wirefeeder Circuit Diagram...

Страница 15: ...15 Fig 3 Wirefeeder Assemble and Parts List 11 1 ASSEMBLY AND PARTS LIST W67 WIREFEEDER...

Страница 16: ...Foot 4 6 M0123 Front Panel Plastic 1 7 WF056 Euro Adaptor 1 8 M0105 Buttons 4 9 M0104 Small Knobs 1 10 M0103 Large Knobs 2 11 WIN655 Front Panel Sticker 1 12 PWA096 Front Control PCB 1 13 M0041 Hinge...

Страница 17: ...Top Roller Gear 2 4 WF060 Tension Adjustment Screw 1 5 WF061 Bottom Roller Retention Screw 2 6 WF062 Bottom Roller Gear 2 7 WF063 Bottom Roller Key 2 8 WF064 Motor Drive Gear 1 9 WF070 WF071 WF072 WF...

Страница 18: ...lator 5 BEQT3 45 Body Tube 3 x 45 6 GUN002 Handle Kit includes both halves screws trigger 7 GUN003 Trigger Switch 8 GUN006 Rigid Casing 9 BE9165 Small O ring on gas nipple 10 BE4421 Large O ring on ga...

Страница 19: ...4 BE10012 Insulator 5 BEQT3 45 Body Tube 3 x 45 6 GUN002 Handle Kit includes both halves screws trigger 7 GUN003 Trigger Switch 8 GUN006 Rigid Casing 9 BE9165 Small O ring on gas nipple 10 BE4421 Larg...

Страница 20: ...to gas diffuser then thread nozzle onto gas diffuser tip and tighten firmly by hand Part Description BEN 3400C Nozzle copper 3 4 I D flush BEN 3414B Nozzle brass 1 4 I D recess BEN 3414C Nozzle copper...

Страница 21: ...2 AM366 1 10 Composite Lead 50mm2 10M 14 PIN Includes 2 1 Welding Cable 35mm2 2 2 CX21 Plug Dinse 2 3 E0109 Control Plug 14 PIN 2 4 TC267 Gas Nut 2 5 TC268 Gas Tail 5mm 2 6 CX42 Socket Dinse 2 7 M0101...

Страница 22: ...escription 1 AM311 2 10 Work Lead Includes 1 1 Welding Cable 50mm2 1 2 CX22 Plug Dinse 1 3 CLA001 Work Clamp G Clamp Style 2 AM366 1 10 Composite Lead 50mm2 10M 14 PIN Includes 2 1 Welding Cable 50mm2...

Страница 23: ...our products may result in the loss of any user generated data Please ensure that you have made a copy of any data saved on your product Any handling and transportation costs and other expenses incurr...

Страница 24: ...r replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits given by this warranty are in addition to other rights and remedies which may b...

Страница 25: ...ralian warranty conditions the customer should return the Product to the original place of purchase with proof of purchase or contact Weldwell on 0800 9353 9355 The warranty shall not apply to parts t...

Страница 26: ...26 Wirefeeder W67 Operator Manual Model No W67 40 NOTES...

Страница 27: ...27 NOTES...

Страница 28: ...Pty Ltd ABN 63 004 235 063 1300 300 884 Email info welding com au welding com au WELDING COM AU WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN 9 429 039 833 129 GST NO 080177186 0800 9353 93...

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