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Copyright © 2022 White Knight Fluid Handling | A Graco company

9/14/2022 Version 1.1.4

187 E. 670 S., Kamas, UT 84036

435.783.6040 888.796.2476

3.5 PSD 04 Installation Instructions

Some configurations require re-orientation of crossover manifolds. See Disassembly
and Assembly Instructions.

Recommended Set Up

Inlet/Outlet Configurations

Supply Air

Pressure Gauge

Discharge Line

Shut off valve

Air Dryer

Filter Regulator

Shut off valve

Suction Line

Vacuum Gauge

Shut off valve

Adaptor is
included for

¼” NPT or

¼” BSPT

1.

2.

3.

Shut off valve

Flexible Connection

Shut off valve

Caution: Closing suction line while pump is operating will cause irreversible damage to the pump.

•

Fix base plate to work

station with four

3/8” or

10 mm bolts. (Bolts not
included.)

•

Attach

¼” liquid fittings

to pump. Excessive
force may damage
threads.

•

Ensure airline is free of solids

before attaching. Supply air
via ⅛” NPT air fitting with
flexible connection.

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Содержание PSD04

Страница 1: ...Handling A Graco company 9 14 2022 Version 1 1 4 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 https wkfluidhandling com PSD04 Owner s Manual Manuals available online at wkfluidhandling com owners manuals Manual Part 18200 LM 0040 ...

Страница 2: ... Copyright 2022 White Knight Fluid Handling A Graco company 9 14 2022 Version 1 1 4 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 Page left intentionally blank ...

Страница 3: ...3 Installation 7 3 1 Installation Precautions 7 3 2 PSD Installation Advantages 8 3 3 System and Pump Environment 8 3 4 Control and Monitoring Connections 9 3 5 PSD 04 Installation Instructions 10 4 Pump Service Rebuilds 11 4 1 PSD Ordering instructions 11 4 2 PSD04 Rebuild Kit Ordering Instructions 12 4 3 Alternative Wet Kit Ordering Instructions 14 4 4 Tools 15 4 5 Torque Instructions 15 4 6 Dis...

Страница 4: ......

Страница 5: ...the manufacturing process from raw materials to finished goods in our facility located in Kamas UT This allows us to rigorously manage our quality control process to ensure that our strict cleanliness procedures are always followed and that components are built under consistent methods and conditions for maximum reliability Our strict manufacturing process controls include assembling and testing W...

Страница 6: ...CPM bottom 4 The passing of solids may shorten the life of a pump 5 Minimum startup pressure Max supply pressure STORAGE PSD pumps that are not put into operation upon delivery must be stored in an environment where they are protected from moisture extreme temperatures UV radiation vibration and should be kept clean White Knight recommends an environment of ambient temperature between 60 F 15 C an...

Страница 7: ... Copyright 2022 White Knight Fluid Handling A Graco company 9 14 2022 Version 1 1 4 Page 3 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 2 2 PSD04 Performance Curves ...

Страница 8: ... Page 4 Copyright 2022 White Knight Fluid Handling A Graco company 9 14 2022 Version 1 1 4 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 2 3 PSD04 Dimensional Drawing ...

Страница 9: ... Copyright 2022 White Knight Fluid Handling A Graco company 9 14 2022 Version 1 1 4 Page 5 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 2 4 PSD04 Exploded View Drawing ...

Страница 10: ... Page 6 Copyright 2022 White Knight Fluid Handling A Graco company 9 14 2022 Version 1 1 4 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 ...

Страница 11: ... White Knight PSD pumps are actuated by gravity and or flow and perform optimally in the upright position Failure Potential It is possible that the diaphragm may fail In such a situation it is possible that chemical could enter the air side of the pump and may even escape through the muffler In such a situation the muffler media must be replaced and the air side purged White Knight recommends the ...

Страница 12: ... PSD Series pumps can be operated at temperatures up to 70 C 158 F Clean Dry Supply Air CDA Operation of the point of 5 PSD08 requires class 4 quality air for particles moisture and oils maximum particle size 15 microns 3 C Dew 5 mg mᵌ per ISO8573 1 Flammable Solvents Any system used to pump flammable solvents should be properly grounded A test from River s Edge on using isolative pumps to pump fl...

Страница 13: ...UMP MONITORING Pump monitoring can be performed by solid state pressure switch monitoring This option is described on our website in the accessories section and is available for new orders and for retrofits in the field Pump Control Run mode and flow rate are two of the items which the CPT 1 can control monitor Pressure Switch Stroke Detection Conductivity Leak Detection 1 2 3 2 1 2 ...

Страница 14: ... Gauge Discharge Line Shut off valve Air Dryer Filter Regulator Shut off valve Suction Line Vacuum Gauge Shut off valve Adaptor is included for NPT or BSPT 1 2 3 Shut off valve Flexible Connection Shut off valve Caution Closing suction line while pump is operating will cause irreversible damage to the pump Fix base plate to work station with four 3 8 or 10 mm bolts Bolts not included Attach liquid...

Страница 15: ... Copyright 2022 White Knight Fluid Handling A Graco company 9 14 2022 Version 1 1 4 Page 11 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 4 Pump Service Rebuilds 4 1 PSD Ordering instructions ...

Страница 16: ...E OT Combined Rebuild Kit RBPSD04TE OT 1 PSD04TE ET Combined Rebuild Kit RBPSD04TE ET 1 PSD04TE NT Combined Rebuild Kit RBPSD04TE NT 1 PSD04UH OT Combined Rebuild Kit RBPSD04UH OT 1 PSD04UH ET Combined Rebuild Kit RBPSD04UH ET 1 PSD04UH NT Combined Rebuild Kit RBPSD04UH NT 1 Contains all parts for a wet side and dry side rebuild Parts Included in RBPSD04 1 Part Number Description Quantity 10300 XX...

Страница 17: ...tom 2 Parts Included in RBPSD04TE NT Part Number Description Quantity 3200 BN 0004 Nitrile Diaphragm for WK Pump PSD40 2 10040 PE 0006 Cap Plug for WK Pump PSD04 06 20 4142 TE 0009 Retainer Ball 3 8 PTFE Top 2 4135 MP 0010 PSD04TE Check Seat 4 4100 TE 0007 3 8 Check Ball for WK Pump PSD04 PTFE 4 4137 TE 0007 Retainer Ball 3 8 PTFE Bottom 2 Parts Included in RBPSD04UH OT Part Number Description Qua...

Страница 18: ...0006 Cap Plug for WK Pump PSD04 06 20 4142 TE 0009 Retainer Ball 3 8 PTFE Top 2 4135 MP 0010 PSD04TE Check Seat 4 4100 TE 0007 3 8 Check Ball for WK Pump PSD04 PTFE 4 4137 TE 0007 Retainer Ball 3 8 PTFE Bottom 2 4 3 Alternative Wet Kit Ordering Instructions Listed on page 12 are the standard rebuild kits offered by White Knight Configurable wet kits are available for purchase To configure an alter...

Страница 19: ...rive 12100 PV 0042 Manifold Tie Bolts Tie bolts purple on both sides must be torqued before manifold bolts blue on top and bottom Torquing of tie bolts should be done in a crossing fashion such as 1 2 3 4 5 6 There is no particular order for Torquing manifold bolts other than they must be done after head bolts Apply Loctite Antiseize Lubricant LB 8012 or equivalent to all bolts This procedure must...

Страница 20: ...nch to remove pump base feet and inlet manifold 2 Remove bottom O ring and check valve parts Without scratching the inner bore use a hook to remove the check cages 3 4 Use 3 mm Allen Wrench to remove outlet manifold Remove top check valve parts following the same process described in step 3 5 6 Reattach manifold bolts to heads to keep the manifold nuts aligned 4 6 Disassembly Instructions ...

Страница 21: ...ockwise Slide the second diaphragm out with the shaft Use the appropriate PVC tool to remove the muffler from the pump body 9 10 Remove the Sleeve Caps using the PVC Tool included with the pump Remove the Glide Seal and O ring on the ID of the Caps Press out the Main Sleeve Assembly Remove any debris from the pump body 11 Servicing of Pump Before servicing the pump verify that the pump has been dr...

Страница 22: ...ring into ID of Sleeve Caps Follow by inserting the glide seal Fold glide seal into a kidney bean and insert into the id Press flat on all diameters Replace O ring in face of Caps 3 Replace muffler media and attach to pump body Order of muffler media is critical Replace O ring in seat for Air Sleeve Cap Apply Loctite 425 or equivalent to threads on cap Attach a cap to the pump using the appropriat...

Страница 23: ...onto head retaining rings align head side 1 body head side 2 and retaining ring 2 onto tie bolts and clamp together Washer order is critical DO NOT TIGHTEN 10 Remove the manifold bolts from the heads and insert bottom check cages balls and seats In that order 11 Align the bottom manifold and bottom manifold retainers and attach with manifold bolts apply antiseize lubricant to each bolt Note order ...

Страница 24: ...mp is to be submerged Pump Catcher Inline options available Large through holes to avoid loading Filter may be removed without removing the Catcher from the pump or the line If a pump were damaged by passing solids while using the Catcher it would be repaired under warranty Control Monitoring Options Stroke Detection Solid State Pressure Switch SP1 Leak Detection Conductivity Leak Detection LC0 Co...

Страница 25: ...antee the suitability of any pump component or subassembly for any particular or specific application White Knight Fluid Handling Inc shall not be liable for any consequential damage or expense arising from the use or misuse of its products in any application Responsibility is limited solely to the replacement or repair of defective White Knight pumps components or subassemblies All options to reb...

Страница 26: ... Page 22 Copyright 2022 White Knight Fluid Handling A Graco company 9 14 2022 Version 1 1 4 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 7 Certificate Declaration of Conformity ...

Страница 27: ...Copyright 2022 White Knight Fluid Handling A Graco company 9 14 2022 Version 1 1 4 Page 23 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 Page left intentionally blank Page left intentionally blank ...

Страница 28: ...company 9 14 2022 Version 1 1 4 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 White Knight Support 187 E 670 S Kamas UT 84036 Phone 435 783 6040 Toll Free 888 796 2476 Fax 435 783 6128 support wkfluidhandling com https wkfluidhandling com support ...

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