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Whisper Power M-SC3.5, Руководство по установке

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INSTALLATION MANUAL 

 

M-SC3.5 

- 3000 RPM - 

 

Marine diesel generating set 230V / 50Hz 

 

Digital Diesel Control 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 

V1. September 2010 

Art.nr. 40200311 

WHISPER POWER BV 
Kelvinlaan 82  
9207 JB  Drachten 
Netherlands 
Tel.: +31-512-571550 
Fax.: +31-512-571599 
www.whisperpower.eu 

Содержание M-SC3.5

Страница 1: ...C3 5 3000 RPM Marine diesel generating set 230V 50Hz Digital Diesel Control V1 September 2010 Art nr 40200311 WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower eu ...

Страница 2: ...st system 9 1 4 4 Control system 12 1 4 5 AC power system 230 Volt 14 2 INSTALLATION SPECIFICATIONS 16 2 1 M SC3 5 installation table 16 2 2 Commissioning table 16 2 3 Installation specifications M SC3 5 17 2 4 Specification of the accessoiries 17 2 5 Installation materials M SC3 5 18 3 DIAGRAMS DRAWINGS 22 3 1 DC wiring diagram 22 3 2 Wiring names and colours 24 3 3 AC wiring diagram 230V 50 Hz 2...

Страница 3: ...ured to the base frame by means of flexible engine mountings the frame can be mounted directly to the vessel s main structure 1 2 1 Steel base plate However to keep resonant vibrations at a minimum it is recommended to mount the generating set on a solid steel base plate approx 30 mm weighing approx 44 kg or 50 of the weight of the generating set The engine draws its inlet combustion air through s...

Страница 4: ... and air intake ducting to meet the temperature limit The air inlet ducts should run to the bottom of the engine room to clear fumes from the bilge and to circulate fresh air Air outlets should be at the top of the engine room to remove the hottest air An engine room blower should be used as an extraction ventilator to remove air from the engine room In cases where it is impossible to meet the abo...

Страница 5: ...n the generating set The maximum suction height is 1 m If the pump has to lift the fuel higher than one meter an external fuel lift pump must be installed The control board is already prepared to connect an extra fuel pump 3 FUEL PIPES When the tank is above the generating set we recommend ending the return line on the top of the tank A When the return is on the top in case of a leakage the return...

Страница 6: ...Standard fuel lift pump 7 Standard fuel filter Figure 3 Fuel supply fuel tank is above the generating set 1 Fuel return 2 Fuel supply 3 Prefilter water separator optional 4 Extra fuel lift pump optional 5 Fuel tank 6 Standard fuel lift pump 7 Standard fuel filter Figure 4 Fuel supply fuel tank is above the generating set ...

Страница 7: ...r overheating of an engine After running the generating set for the first time check the coolant flow rate using a stopwatch and by holding a pail of a known volume under the wet exhaust outlet The flow rate should be 8 to 12 litres min 2 INSTALLATION OF THROUGH HULL FITTING It is good practice for yachts to use a hull inlet fitting with an integrated strainer water scoop For propulsion engines in...

Страница 8: ...e of swaying on the water intake The hose of the drain should go downwards Water must flow out freely and air has to flow in freely as well refer to figure 7 Fast motorboats will lay deeper when sailing at large speed and can cause pressure on the waterinlet This should be avoided to prevent flooding the engine If the air vent is clogged the water hoses will not be vented when the generating set h...

Страница 9: ...k pressure inside the exhaust does not exceed 0 8 psi 60 cm water pressure refer to paragraph 5 4 3 of the users manual and total length up to the outlet or water separator does not exceed 2 5 m The exhaust hose descends from the capsule to the water lock Then the hose rises maximum lift 120 cm via the goose neck to the through hull exhaust outlet situated minimum 50 mm above the water line refer ...

Страница 10: ... M SC3 5 EN Figure 10 Super silent exhaust system 1 Water level 3 Seacock 2 Water exhaust separator 4 Waterlock Figure 11 Only after the exhaust water separator the exhaust hose may have a length up to 7 5m Max length A B 2 5 m 8 ft ...

Страница 11: ...ar from the generating set an exhaust water separator must definitely be installed Total length of the exhaust piping from generator to top of goose neck water separator is more than 2 50 m The sea water from the separator must run down along the shortest possible path to the through hull outlet Only when using an exhaust water separator the exhaust may have a length up to 7 5m after the water gas...

Страница 12: ...r communication between different Mastervolt system devices such as the inverter battery charger generator batteries and many more See chapter 4 for details There is also available a fully dedicated Masterbus controlled M SC3 5 MB 41200500 For this model an interface in not required to operate in a Masterbus network The generating set as well as the rest of the electrical system can be monitored a...

Страница 13: ... be removed from the battery The Whisper Power Digital Diesel Control system offers several options for automatic starting and stopping Access to this menu and other menus could be blocked For blocking and setting up this options refer to the APPENDIX of the DDC users manual One of these options is to monitor a second battery Not being the starter battery to start the generator automatically when ...

Страница 14: ...arter battery Also a small charger can be used to charge the starter battery only such as the IVO SMART 12 10 5 OTHER RECOMMENDATIONS AND WARNINGS The battery should be secured for seagoing conditions and the terminals should be insulated For extra safety the battery can be enclosed in a wooden plastic Fiberglas etc non metal box Even when the earth return system is applied a negative battery cabl...

Страница 15: ...e generating set by connecting the blue neutral wire with the terminal on which the yellow green wire is connected WARNING In all situations the transfer switches between shore inverter and generator should switch all connections the phase line L as well as neutral N Of course this is the case when using a Whisper Power transfer switch Be aware that insulation protection systems can be different f...

Страница 16: ...m required height of 60 cm above sea level of the exhaust loop goose neck Check length of exhaust hose diameter of exhaust hose position of the water lock maximum lift 4 Open the seawater outlet valve and check all water connections 5 Check the AC cables and the grounding 6 Check if an AC breaker is installed before or after the power source selector When there is only a circuit breaker use it to ...

Страница 17: ...ol DDC remote control panel Battery capacity min 12V 55 Ah Fuel consumption 0 7 1 5 l hr load dependent Lift fuel pump electric driven 12 V DC max lift 1 m Cooling indirect cooling Cooling pump raw water Whisper Power self priming impeller pump PTO driven type K Minimum water supply 8 10 l min Crank case lube oil capacity 1 3 litre 0 2 oil cooler total 1 5 litre Alternator synchronous brushless ma...

Страница 18: ...0092 Filter for strainer fuel water separator 47 2 50221252 Nipple hose pipe 8 8 48 4 50221522 Hose clamp stainless 10 16 49 2 50221632 Copper gasket ring 18x14x1 5 mm TOTAL 40230205 FUEL SUPPLY KIT Note fuel pipes fuel hoses are not included in the delivery of the fuel supply kit OPTIONAL INSTALLATION MATERIALS Additional installation parts pos qty article no description 48 50221522 Hose clamp st...

Страница 19: ...p stainless 12 20 5 3m 50220055 Cool water hose transp spiral 13x19mm 6 1 50230062 Nickel plated brass intake strainer 3 4 7 1 50230067 Mouting bracket small waterstrainer 1158 TOTAL 40230201 WATER INLET KIT 12 5 mm SYPHON BREAKER KIT 12 5 mm pos qty article no description 1 1 50230017 Syphon breaker valve 12 5mm 1 2 complete including valve assembly 2 6 50221521 Hose clamp stainless 12 20 3 3m 50...

Страница 20: ... 40 mm DELTA WATERSCHEIDER KIT 40 mm 1 5 8 pos qty article no description 22 8 50221504 Hose clamp stainless 32 44 mm 23 2 5m 40220033 Marine exhaust hose 40 mm 1 31 1 50221015 Male hose connection 1 x 40mm 32 1 50230044 Lever operated ball valve FF 1 33 1 50230033 Brass through hull fitting 1 x 70 34 1 40230097 Water gas separator Delta 40 40 40mm 1 TOTAL 40230261 DELTA WATER GAS SEPARATOR KIT 40...

Страница 21: ...icle no description 61 4 50230552 Rubber mounting up to 70 kg RAB3 62 1 50230012 HD base plate 3500 yellow zinc plated 63 4 50211449 Washer spring SP M12 64 4 50211251 Bolt hexagonal socket ZP M12x40 65 4 50211438 Washer SP M10x30x1 5 66 4 50211447 Washer spring SP M10 67 4 50211241 Bolt hexagonal socket ZP M10x25 TOTAL 40230207 BASE PLATE KIT M SC3 5 ...

Страница 22: ...DIAGRAMS DRAWINGS 22 September 2010 M SC3 5 EN 3 DIAGRAMS DRAWINGS 3 1 DC WIRING DIAGRAM Figure 28a DC wiring M SC3 5 grounded ...

Страница 23: ...DIAGRAMS DRAWINGS EN M SC3 5 September 2010 23 Figure 28b DC wiring M SC3 5 ungrounded ...

Страница 24: ... mm2 Charger b 12 White 1 mm2 Safety switch 13 White 1 mm2 Safety switch 14 White 1 mm2 Battery 15 White 2 5 mm2 Battery 16 White 2 5 mm2 Start relay 17 White 1 mm2 Glow relay 18 White 1 mm2 Battery 19 White 1 mm2 Oil pressure 22 White 1 mm2 Oil pressure 23 White 1 mm2 Exhaust temp 24 White 1 mm2 Exhaust temp 25 White 1 mm2 Engine temp 26 White 1 mm2 Engine temp 27 White 1 mm2 Iac1 L 30 White 1 mm...

Страница 25: ...DIAGRAMS DRAWINGS EN M SC3 5 September 2010 25 3 3 AC WIRING DIAGRAM 230V 50 HZ EARTH AND NEUTRAL NOT CONNECTED 230V 50Hz EARTH AND NEUTRAL CONNECTED 230V 50Hz Figure 29 AC wiring diagram ...

Страница 26: ...DIAGRAMS DRAWINGS 26 September 2010 M SC3 5 EN 3 4 REMOTE CONTROL PANEL DRAWINGS The remote panel comes in a carton that can be used as a template to drill the mounting hole Fig 30 ...

Страница 27: ...mm black included sea water in 13 mm cables 3x 2 5 mm2 5 meter included air vent connection 13 mm remote control MasterBus communication cable 15 meter included Kastenabmessungen L nge 505 mm Breite 400 mm H he 500 mm Gewicht 86 kg Aufsicht Service seite Top view Box dimensions width 505 mm 19 9 inch depth 400 mm 15 7 inch height 500 mm 19 7 inch weight 104 kg 229 Lbs Service side ...

Страница 28: ...Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower eu info whisperpower nl ...

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