Whelen Engineering Company Pioneer Series Скачать руководство пользователя страница 3

Page 3

Lens Replacement Procedure:

1. Remove items 1, 2 & 3.
2. Replace the current lens (item 4) with the desired

lens. Make sure that the seal (item 5) is correctly
positioned and seated properly (no distortions,
no puckering, etc.).

3. Reinstall the hardware removed in step 1.

Micro Pioneer shown for reference-only.
The lens components shown here are
similar to both the single and dual
SlimLine Pioneer.

Mounting Hole Specifications

Mounting Surface
Thickness Specs:
Min. - 0.020"
Max. - 0.130"

Hole Size (Dia.)
Min. - 0.297"
Max. - 0.303"

2"

10

Item
(Side View)

4

5

6

7

8

10

9

11

12

1

13

2

3

LocTite® 242
be applied to
items #6 & #9!

must

4

4

4

1

1

1

4

4

4

1

1

1

1

1

1

4

4

6

ITEM

DESCRIPTION

QTY

QTY

QTY

1

1

1

1

1

1

2

3

4

1

1

1

1

1

1

4

2

4

3

6

4

2

3

4

5

6

7

8

9

10

11

12

13

1

Retainer

Gasket, Lens

Lens

Washer, Flat, Nylon

Cover, Recessed Mount

Grommet

Screw, 10-24 x 3/8 PFHMS

Housing, Recessed

Gasket, Recessed Mount

10-32 Rivnut®

Plug, Hole 7/32

10-32 x 3/4 PPHMS

10-24 x 5/8 Socket Head Cap Screw

SlimLine Pioneer™

Recessed Mount Kit

(Single)

SlimLine Pioneer™

Recessed Mount Kit

(Dual)

Micro Pioneer™ Recessed Mount Kit

Mounting (Micro Pioneer, Single & Dual SlimLine Pioneer)...

Tools Required - 

5/32” Allen Wrench

19/64” Drill Bit

Phillips Screwdriver

Rivnut™ Installation Tool

Torque Wrench (in./lbs.)

LocTite® 242® Threadlocker or equivalent product

1. Using the information in the template provided, remove the required material from

the proposed mounting surface. 

NOTE: This installation requires a minimum

2” clearance behind the mounting surface.

2. Drill the mounting holes required using an appropriately sized drill bit (refer to the

Mounting Hole Specifications shown below).

3. The recessed housing (#10), depending on its orientation, allows the Pioneer to

be mounted with either a 0° angle or 15° angle. When the desired angle has been
determined,  route  the  cable  through  the  recessed  housing  wire  opening  and
secure  the  Pioneer  to  the  recessed  housing  using  the  provided  hardware  (#9).
Apply a drop of LocTite 242 to the threads of each of these screws prior to their
installation. 

Seal the unused holes using the Hole Plugs provided (#13).

IMPORTANT NOTE! This installation uses Rivnuts to secure the brackets to the
vehicle.  This  type  of  hardware  requires  the  use  of  a  specialized  installation
tool. Refer to the owners manual included with this tool for proper installation
techniques. Be sure to follow the mounting hole specifications precisely!

4. With the Rivnuts (#12) properly installed, place the gasket (#11) over the mounting

holes and position the recessed housing/Pioneer assembly onto the gasket. 

5. Position the cover plate onto the recessed housing. Apply a drop of LocTite 242 to

each of the four mounting screws (#6) and insert them into the appropriate Rivnut.
Tighten each screw to 50 in/lbs.

Wiring...
All customer supplied wires that connect to the positive terminal of the battery
must be sized to supply at least 125% of the maximum operating current and
FUSED  at  the  battery  to  carry  that  load.  DO  NOT  USE  CIRCUIT  BREAKERS
WITH THIS PRODUCT!

Refer to the wiring guide included with your Pioneer for wire functions, fuse
values and optional switch connections.

IMPORTANT!  Before  returning  the  vehicle  to  active  service,  visually  confirm
the  proper  operation  of  this  product,  as  well  as  all  vehicle  components/
equipment.

Содержание Pioneer Series

Страница 1: ...shorting of electrical connections can cause high current arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate free of int...

Страница 2: ... install the wire passage hole grommet and plug 9 and the hole plugs 8 in their appropriate holes Route the cable through the recessed housing wire opening and secure the Pioneer to the recessed housing using the provided hardware 2 Apply a drop of LocTite 242 to the threads of each of these screws prior to their installation Seal unused holes IMPORTANT NOTE This installation uses Rivnuts to secur...

Страница 3: ...using an appropriately sized drill bit refer to the Mounting Hole Specifications shown below 3 The recessed housing 10 depending on its orientation allows the Pioneer to be mounted with either a 0 angle or 15 angle When the desired angle has been determined route the cable through the recessed housing wire opening and secure the Pioneer to the recessed housing using the provided hardware 9 Apply a...

Страница 4: ...olerances 006 000 9 500 Area To Be Removed 10 000 5 750 5 220 5 000 Template Pioneer Single Not To Scale 14 875 Area To Be Removed 15 375 Mounting Hole Specifications 6 Places Diameter 297 Tolerances 006 000 7 688 5 750 5 220 Template Pioneer Dual Not To Scale ...

Страница 5: ...14 000 8 250 7 000 4 500 4 500 3 750 3 750 Template Pioneer SL Single Not To Scale Mounting Hole Specifications 6 Places Diameter 297 Tolerances 006 000 Mounting Hole Specifications 6 Places Diameter 297 Tolerances 006 000 Template Pioneer SL Dual Not To Scale ...

Страница 6: ...Page 6 Template Pioneer Micro Not To Scale Mounting Hole Specifications 4 Places Diameter 297 Tolerances 006 000 5 500 Area To Be Removed 6 000 5 40 5 00 ...

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