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Troubleshooting and Maintenance

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CTW900 | 137

8.2

PREVENTIVE MAINTENANCE

When installed in proper environments and operating conditions, the CTW900 requires little maintenance. Table
8.1 provides the recommended inspections to be performed every 6 months after the start-up.

DANGER!

■

Always disconnect the general power supply before touching any electrical component
connected to the converter.

■

High voltages may be present even after the disconnection of the power supply; wait for at least

ten minutes for the full discharge of the capacitors.

■

Always connect the equipment frame to the protective ground (PE). Use the adequate
connection terminal at the inverter.

ATTENTION!

Electronic boards have components sensitive to electrostatic discharges.
Do not touch the components or connectors directly. If necessary, first touch the grounded
metallic frame or wear a proper ground strap.

Do not carry out any applied potential test on the converter!

If necessary, consult WEG.

Table 8.1

– Periodic inspections every six months

Component

Abnormality

Corrective Action

Terminals, Connectors

Screws loose

Tighten

Connectors loose

Fans

(1)

Dirt

Clean

Abnormal noise

Replace fan

Fan stopped
Abnormal vibration

Printed Circuit Boards

Dust, oil, moisture buildup

Clean

Smell

Replace

Power Module/Power

Connections

Dust, oil, moisture buildup

Clean

Connection screws loose

Tighten

Heatsink

Dust, dirt buildup

Clean

(1)

It is recommended to replace the fans after 40,000 hours of operation. Check the number of

time powered in P0042.

8.2.1

Cleaning Instructions

When you need to clean converter, follow the instructions below.

Ventilation system:

■

Disconnect the converter power supply and wait for 10 minutes.

■

Remove the dust from the cooling air inlets with a soft brush or cloth.

■

Remove the dust from the heatsink fins and from the fan blades with compressed air.

Electronic boards:

■

Disconnect the converter power supply and wait for 10 minutes.

■

Remove the dust accumulated on the boards using and anti-static brush using and/or ion compressed air
gun. Example: Charges Burtes Ion Gun (non nuclear, reference A6030-6DESCO).

■

If necessary, remove the board from inside the converter, but always use a grounding strap.

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Содержание CTW900

Страница 1: ...Motors I Automation I Energy I Transmission Distribution I Coatings AC DC Converter CTW900 User s Manual...

Страница 2: ......

Страница 3: ...User s Manual Series CTW900 Language English Document number 10002225239 04 Software Version 1 1X Publication Date 02 2018...

Страница 4: ...Table 10 1 10 02 Modified dimension b of Size D on Figure 5 2 5 03 Fix the unit of measurement of parameters P0090 and P0094 Change of maximum field current for Size D Included references for fuses u...

Страница 5: ...er and Grounding Wiring 40 5 3 4 Protection Fuses 41 5 3 5 Line Reactance 43 5 3 6 Grounding Connection 44 5 3 7 Control Connections 45 5 4 TYPICAL CONFIGURATIONS 49 6 START UP 53 6 1 PREPARATION AND...

Страница 6: ...ata 36 102 7 3 17 Motor Data 37 105 7 3 18 Protections 38 106 7 3 19 Communication 39 113 Local Remote Configuration 110 114 Status Commands 111 114 Serial RS232 485 112 114 Anybus 113 114 7 3 20 Soft...

Страница 7: ...RO 09 129 P0008 Field Current 0 0 to 55 0 A RO 09 129 P0009 Motor Torque 1000 0 to 1000 0 RO 09 129 P0010 Output Power 0 0 to 6553 5 kW RO 09 130 P0011 Selected Bridge 0 Bridge A RO 09 130 1 Bridge B...

Страница 8: ...RO 08 125 P0053 Last Fault Time 00 00 to 23 59 RO 08 126 P0054 Second Fault 0 to 999 RO 08 124 P0055 Second Fault Day Month 00 00 to 31 12 RO 08 125 P0056 Second Fault Year 0 to 2099 RO 08 125 P0057 S...

Страница 9: ...it 1 DO2 Bit 2 DO3 Bit 3 DO4 Bit 4 DO5 P0098 Phase Sequence 0 RST RO 09 133 1 RTS P0100 Acceleration Time 0 0 to 999 0 s 20 0 s 04 21 65 P0101 Deceleration Time 0 0 to 999 0 s 20 0 s 04 21 65 P0102 Ac...

Страница 10: ...0166 Speed Differential Gain 0 00 to 7 99 0 00 100 74 P0167 Current Proportional Gain 0 00 to 9 99 0 26 101 75 P0168 Current Intermittent I Gain 0 000 to 1 999 0 100 101 75 P0169 Torque Current Limit...

Страница 11: ...oltage 7 Field Curr 8 Total Refer 9 Output Power 10 Arm Firing Angle 11 Heatsink Temp 12 Speed Ref 13 Motor Speed 14 Arm Current 15 Arm Voltage 16 Total Refer 17 SoftPLC P1010 18 SoftPLC P1011 19 Soft...

Страница 12: ...M 2 LR Key LOC 3 LR Key REM 4 DIx 5 LOC Serial USB 6 REM Serial USB 7 LOC Anybus CC 8 REM Anybus CC 9 LOC SoftPLC 10 REM SoftPLC P0221 LOC Reference Selection 0 Keypad HMI 0 CFG1 27 110 79 1 AI1 2 AI2...

Страница 13: ...to 0 3 20 to 4 mA P0234 AI1 Offset 100 00 to 100 00 0 00 32 85 P0235 AI1 Filter 0 00 to 16 00 s 0 01 s 32 85 P0236 AI2 Signal Function See options in P0231 0 CFG1 32 84 P0237 AI2 Gain 0 000 to 9 999...

Страница 14: ...lue P0252 AO1 Gain 0 000 to 9 999 1 000 33 88 P0253 AO1 Signal Type 0 0 to 10 V 20 mA 0 CFG1 33 89 1 4 to 20 mA 2 10 V 20 mA to 0 3 20 to 4 mA P0254 AO2 Function See options in P0251 7 33 87 P0255 AO2...

Страница 15: ...Alarm 19 No Ext Fault 20 Reset 21 Speed Reg Gain 22 Prog Off 23 Load User 1 2 24 Load User 3 25 Trace Function P0264 DI2 Function See options in P0263 1 CFG1 34 91 P0265 DI3 Function See options in P...

Страница 16: ...With Fault 21 Time Enab Hx 22 SoftPLC 23 N Nx Nt Nx 24 Without Alarm 25 Without Alarm Fault 26 Bridge A Conducting P0276 DO2 Function RL2 See options in P0275 2 CFG1 35 97 P0277 DO3 Function RL3 See o...

Страница 17: ...5 1 Double Bridge P0299 Control Mode 0 Speed Torque 0 CFG1 25 72 1 Torque P0308 Serial Address 1 to 247 1 CFG1 112 114 P0310 Serial Baud Rate 0 9600 bits s 0 CFG1 112 114 1 19200 bits s 2 38400 bits s...

Страница 18: ...o 30 15 CFG1 38 112 P0362 Line Undervoltage Level 0 to 30 20 CFG1 38 112 P0363 Max Line Unbalance 0 to 30 15 CFG1 38 113 P0364 Max Line Freq Variation 1 to 10 5 CFG1 38 113 P0400 Armature Rated Voltag...

Страница 19: ...ng 2 Trigger 3 Concluded P0642 Self Diagnosis 0000h to FFFFh RO 09 36 105 P0680 Logical Status Bit 0 Quick Stop ON RO 09 111 114 Bit 1 Self tuning Bit 2 Blocked Bit 3 Decelerating Bit 4 Accelerating B...

Страница 20: ...3 0 CFG1 113 114 P0728 Anybus Read Word 3 0 to 1499 0 CFG1 113 114 P0729 Anybus Read Word 4 0 to 1499 0 CFG1 113 114 P0730 Anybus Read Word 5 0 to 1499 0 CFG1 113 114 P0731 Anybus Read Word 6 0 to 14...

Страница 21: ...arameter 15 32768 to 32767 0 40 115 P1025 SoftPLC Parameter 16 32768 to 32767 0 40 115 P1026 SoftPLC Parameter 17 32768 to 32767 0 40 115 P1027 SoftPLC Parameter 18 32768 to 32767 0 40 115 P1028 SoftP...

Страница 22: ...0 115 P1055 SoftPLC Parameter 46 32768 to 32767 0 40 115 P1056 SoftPLC Parameter 47 32768 to 32767 0 40 115 P1057 SoftPLC Parameter 48 32768 to 32767 0 40 115 P1058 SoftPLC Parameter 49 32768 to 32767...

Страница 23: ...pad HMI and also on parameter P0049 The relays set for Without Fault are switched off In order to enable the CTW900 again and operate it normally it is necessary to reset it which can be done the foll...

Страница 24: ...only when the field is supplied externally by means of connector X3 Otherwise the field frequency will be the same as the converter main supply R S T Field supply frequency above or below the maximum...

Страница 25: ...tection will be disabled Motor shaft locked Incorrect settings of P0355 and or P0139 F079 Fault in the Encoder Signals Actuates when a fault in the encoder pulses occurs Wiring between the encoder and...

Страница 26: ...nnected XC8 Ambient temperature below 5 C F158 Thermostat of Armature Open Actuates when one of the thermostats assembled in the armature bridge is open Note This fault will only be active in converte...

Страница 27: ...eypad HMI Disconnected Check the SoftPLC User s Manual of the CTW900 F701 Keypad HMI Disconnected A702 Converter Disabled A704 Two Movements Enabled A706 Reference Not Set SoftPLC Check the SoftPLC Us...

Страница 28: ...recommended in this warning can lead to death serious injuries and considerable material damages ATTENTION The not following of the procedures recommended in this warning can lead to material damages...

Страница 29: ...al power supply before touching any electrical component in connection with the product High voltages and spinning parts fans may still be present even after disconnecting the power supply Wait for at...

Страница 30: ...at comes with the product or can be downloaded at WEG website www weg net 4 2 SOFTWARE VERSION The software version used on the CTW900 is important since it defines the functions and programming param...

Страница 31: ...00 to 500 Vac Simplified connections for power and control Internal supply for field bridge The block diagram below provides a general view of the CTW900 set Figure 4 2 Simplified block diagram of the...

Страница 32: ...ly Alim Eletr 90 240 Vac 1 FABRICADO NO BRASIL HECHO EN BRASIL MADE IN BRAZIL Figure 4 3 Main nameplate of the CTW900 There is also a second identification located under the keypad HMI which contains...

Страница 33: ...by the acceleration ramp Key active when P0224 0 in LOC or P0227 0 in REM Decelerates the motor up to its full stop with time determined by the deceleration ramp Key active when P0224 0 in LOC or P022...

Страница 34: ...it means its representation is in hexadecimal 4 6 1 Installation The keypad HMI can be installed or removed with the converter powered up or down Indication of motor speed in rpm Indication of the Mod...

Страница 35: ...red down the keypad HMI of the CTW900 has a battery If the battery is low or not installed on the keypad HMI the clock time will be incorrect and the indication A181 Clock with invalid value will occu...

Страница 36: ...o 50 C 2 of current derating for each Celsius degree above 40 C Air relative humidity 10 to 90 non condensing Altitude 0 to 1000 m rated conditions 1000 m to 4000 m 1 current derating for each 100 m a...

Страница 37: ...essary clearances for ventilation of the converter Dimension Fastening Screw Weight Model L H P a b mm in mm in mm in mm in mm in Size A 276 420 244 225 400 M6 13 Kg 10 8 16 5 9 6 8 9 15 7 Size B 275...

Страница 38: ...s for electrical installations ATTENTION For technical information and dimensioning of the CTW900 refer to chapter 10 Connection Local Description R S T Terminal Strip Input of the Three Phase AC Powe...

Страница 39: ...by the same power supply circuit of the armature R S T In case the input voltage of the armature is too high for the motor field it is possible to supply the field circuit with a different source by...

Страница 40: ...tage is not present at the R S T terminals and also the power supply of the electronics is disconnected 5 3 3 Power and Grounding Wiring The use of wiring with gauges suitable for the converter model...

Страница 41: ...pper cables with PVC 70 C insulation or silver or bare copper busbars and with rounded edges of 1 mm radius maximum ambient temperature of 40 C installation in vertical or horizontal perforated channe...

Страница 42: ...315 73 000 FNH1 315K A 10809575 260A 400 63 000 FNH3 400K A 10831217 480A 710 240 000 FNH3 710K A1 10833591 640A 900 300 000 1000A 1250 900 000 1500A Circuit Breaker 2000A Circuit Breaker NOTE On the...

Страница 43: ...t they can operate properly Therefore the use of a line reactance together with the CTW900 is essential in order to ensure a supply without transients for the converter the same way its use reduces th...

Страница 44: ...local standards require different gauges they must be observed connect the converter grounding point to a specific ground rod or to the exclusive or general grounding point of the installation resist...

Страница 45: ...CTW900 analog inputs outputs digital inputs outputs are made at connector XC1 located on the CC900 control electronic board In order to access it remove the product front plastic cover by loosening th...

Страница 46: ...o ground frame via impedance Resistor of 940 k in parallel with capacitor of 22 nF 11 DGND Reference 0V of the 24 Vdc power supply Connected to ground frame via inductor of 100 H impedance 1 6 12 COM...

Страница 47: ...ording to the selection of the S1 switch and the desired values For the correct installation of the control wiring use cables from 0 5 mm2 20 AWG to 1 5 mm2 14 AWG maximum torque of 0 5 N m 4 50 lbf i...

Страница 48: ...NOTE Relays contactors solenoids or coils of electromechanical brakes installed close to the converter may occasionally generate interference in the control circuit In order to eliminate this effect...

Страница 49: ...onnection is recommended for users who are using the converter for the first time as a form of learning Figure 5 13 Connections in XC1 for configuration 1 For the start up of this operating mode refer...

Страница 50: ...wer up as Remote you must set P0220 3 Figure 5 14 Connections in XC1 for configuration 2 Configuration 3 Run Stop function with three wire control Enabling of the Run Stop function with three wire con...

Страница 51: ...Connections in XC1 for configuration 3 Configuration 4 Forward Reverse Enabling of the Forward Reverse function Parameters to be set P0264 0 DI2 for Not Used P0265 4 DI3 for Forward P0266 5 DI4 for R...

Страница 52: ...Installation and Connection 52 CTW900 Figure 5 16 Connections in XC1 for configuration 4...

Страница 53: ...ve covers 6 Measure the line voltage and check that it is within the permitted range according to the CTW900 model 7 Energize the electronics XC5 and confirm the success of the power up the display mu...

Страница 54: ...order to set the password press until number 5 shows on the display When number 5 shows press Save Figure 6 1 Sequence for allowing parameter change via P0000 It is possible to personalize the passwor...

Страница 55: ...ss 12 Set the value of the Field Rated Current P0404 and the Number of Encoder Pulses P0405 according to the application Note Parameter P0405 will only be displayed if the accessory board ENC 01 or EN...

Страница 56: ...The group 00 ALL PARAMETERS is selected Press until selecting the group 04 BASIC APPLICATION 6 Press Return 3 The group 04 BASIC APPLICATION is selected then Press Select 7 The display returns to the...

Страница 57: ...alue Path to access P0409 Menu 01 PARAMETER GROUPS 37 Motor Data 6 3 2 Feedback by DC Tacho P0202 DC Tacho In case of feedback by DC Tacho before making the settings described below make sure the tach...

Страница 58: ...escribed in the following topics for a proper setting of each of the regulators 6 4 1 Optimization of the Speed Regulator Static 1 Set the speed reference for half the motor maximum speed P0001 P0134...

Страница 59: ...nce for the minimum value P0001 P0133 12 Close the switch connected to the digital input configured as General Enable and set the speed reference so as to obtain an intermittent current on the oscillo...

Страница 60: ...ed Reg 6 4 4 Optimization of the Field Regulator 1 Monitor with the oscilloscope the IF test point on the IC900 electronic interface board 2 Enable the firing of the armature General Enable switch clo...

Страница 61: ...eed Feedback 25 Control Options 26 REGULATORS 100 Speed Regulator 101 Current Regulator 102 Field Regulator 103 EMF Regulator 27 Local Command 28 Remote Command 29 Run JOG Config 30 Zero Speed Logic 3...

Страница 62: ...ge 01 to 12 Factory Setting 01 P0196 Year Adjustable Range 2000 to 2099 Factory Setting 2012 P0197 Hour Adjustable Range 00 to 23 Factory Setting 00 P0198 Minutes Adjustable Range 00 to 59 Factory Set...

Страница 63: ...which information will be presented on the keypad HMI P0205 Reading Parameter Selection 1 P0206 Reading Parameter Selection 2 P0207 Reading Parameter Selection 3 Adjustable Range 0 Inactive Factory Se...

Страница 64: ...Engineering Unit 3 Adjustable Range 32 to 127 Factory Setting P0209 114 r P0210 112 p P0211 109 m Properties Groups of 01 PARAMETER GROUPS Access via HMI 20 HMI Description These parameters define th...

Страница 65: ...also according to a specific profile P0100 Acceleration Time P0101 Deceleration Time Adjustable Range 0 to 999 0 s Factory Setting 20 0 s Properties Groups of 01 PARAMETER GROUPS Access via HMI 21 Ra...

Страница 66: ...3 to P0270 for further details Note The setting to 0 0s means the ramp is disabled P0104 S Ramp Adjustable Range 0 Inactive Factory Setting 0 1 50 2 100 Properties Groups of 01 PARAMETER GROUPS Access...

Страница 67: ...ned when the converter is shut down P0120 Speed Reference Backup Adjustable Range 0 Inactive Factory Setting 1 1 Active Properties Groups of 01 PARAMETER GROUPS Access via HMI 22 Speed References Desc...

Страница 68: ...0123 Speed Reference for JOG Adjustable Range 0 to 10000 rpm Factory Setting 150 rpm Properties Groups of 01 PARAMETER GROUPS Access via HMI 22 Speed References Description The JOG and JOG commands ar...

Страница 69: ...Detailed Description of the Parameters CTW900 69 Figure 7 3 Block diagram of the speed reference...

Страница 70: ...imit values of the motor speed reference when the converter is enabled and are valid for any kind of reference signal Figure 7 4 Actuation of the limits P0133 and P0134 in the speed reference P0136 Cu...

Страница 71: ...roup are the parameters that define the speed feedback to be used and the rated values for the sensors of the DC tacho and encoder type P0202 Speed Feedback Adjustable Range 0 EMF Factory Setting 0 1...

Страница 72: ...to make this adjustment 7 3 6 Control Options 25 Using this group it is possible to disable the field control and also configure the regulation mode of the armature circuit P0297 Field Control Adjust...

Страница 73: ...tory Setting 4 0 P0160 Integral Gain 1 of the Speed Regulator Adjustable Range 0 00 to 9 99 Factory Setting 0 40 Properties Groups of 01 PARAMETER GROUPS Access via HMI 26 REGULATORS 100 Speed Regulat...

Страница 74: ...DC Tacho or Encoder For the feedback by EMF the filter time is determined by parameter P0188 NOTE The factory default setting 0 002 s is suitable for a feedback by DC Tacho With feedback by Encoder i...

Страница 75: ...in P0168 P0171 corrects the error between the torque reference and the effective current The use of each of the integral gains will be done automatically by the CTW900 according the output current lev...

Страница 76: ...erly follow the procedures described in sections 6 4 4 P0177 Minimum Field Current Adjustable Range 0 0 to 50 0 A Factory Setting 1 0 A Properties Groups of 01 PARAMETER GROUPS Access via HMI 26 REGUL...

Страница 77: ...2 NOTE For P0202 0 Feedback by EMF or P0299 1 Torque Control it is not possible to operate in the field weakening area P0185 Gain of the Armature Voltage Signal Ua Adjustable Range 0 001 to 2 500 Fact...

Страница 78: ...by EMF P0202 0 this parameter must not be changed 7 3 8 Local Control 27 Remote Control 28 In these parameter groups you can configure the origin source of the converter main commands as Local or Rem...

Страница 79: ...details in Figure 7 11 The reference value set by the keys and is defined by parameter P0121 When option 7 E P Electronic Potentiometer is selected it is also necessary to set one of the digital inpu...

Страница 80: ...ry Setting P0224 0 1 DIx P0227 1 2 Serial USB 3 Anybus CC 4 SoftPLC Properties CFG1 Groups of 01 PARAMETER GROUPS or 01 PARAMETER GROUPS Access via HMI 27 Local Control 28 Remote Control Description T...

Страница 81: ...ion ramp time 0 0s so as to stop the motor is the shortest possible time 7 3 10 Zero Speed Logic 30 This function allows the configuration of the speed at which the converter will go into a disable co...

Страница 82: ...If P0219 0 the function will be configured with timing and the counting of the time set in this parameter will begin after the Speed Reference and the Motor Speed fall below the value set in P0291 Whe...

Страница 83: ...ability of the fixed preset references and immunity against electric noises isolated digital inputs In order to activate this function configure parameter P0221 8 and or P0222 8 Reference Selection an...

Страница 84: ...alue of the analog outputs AI1 to AI4 in percentage of the full scale The indicated values are those obtained after the offset action and multiplication by the gain Check the description of the parame...

Страница 85: ...se Direction only option 4 or both option 5 NOTE When options 3 4 or 5 are chosen parameters P0169 and or P0170 become read only parameters with the value defined by the analog input P0232 Input AI1 G...

Страница 86: ...0248 Input AI4 Signal Adjustable Range 0 0 to 10 V 20 mA Factory Setting 0 1 4 to 20 mA 2 10 V 20 mA to 0 3 20 to 4 mA 4 10 V to 10 V Properties CFG1 Groups of 01 PARAMETER GROUPS or 07 I O CONFIGURAT...

Страница 87: ...perties RO Groups of 01 PARAMETER GROUPS or 07 I O CONFIGURATION Access via HMI 33 Analog Outputs 33 Analog Outputs Description Those read only parameters indicate the value of the analog outputs AO1...

Страница 88: ...e Current with filter of 0 1s Current Regulator Output Firing Angle 180 Output Power with filter of 1 0s P0400 x P0401 Motor Torque with filter of 0 5s 100 Armature Voltage 616 V for P0400 600 V 821 V...

Страница 89: ...0 a 4 mA P0259 Output AO3 Signal P0262 Output AO4 Signal Adjustable Range 0 0 to 20 mA Factory Setting 4 1 4 to 20 mA 2 20 mA to 0 3 20 to 4 mA 4 0 to 10 V 5 10 to 0 V 6 10 to 10 V Properties CFG1 Gro...

Страница 90: ...AO4 when current signals are used the terminals AO3 I and AO4 I must be used For voltage signals use the terminals AO3 V and AO4 V The switch corresponding to the desired output must be set to ON onl...

Страница 91: ...Remote 10 JOG 11 Increase E P 12 Decrease E P 13 Multispeed4 14 2nd Ramp 15 Speed Torque 16 JOG 17 JOG 18 Without External Alarm 19 Without External Fault 20 Reset 21 Speed Regulator Gains 22 Paramet...

Страница 92: ...is programmed and the input DIx is in 24 V the speed regulator will use the values of Proportional and Integral gains set in parameters P0161 and P0162 Otherwise the gains set in parameters P0159 and...

Страница 93: ...o load the user s memory If two or three different motor parameter groups are saved on the user s memory 1 2 and or 3 the correct current values must be set in parameters P0156 and P0157 for each user...

Страница 94: ...Detailed Description of the Parameters 94 CTW900 Figure 7 14 a to g Details about the operation of the functions of the digital inputs...

Страница 95: ...Detailed Description of the Parameters CTW900 95 Figure 7 14 h to j Details about the operation of the functions of the digital inputs continued...

Страница 96: ...Detailed Description of the Parameters 96 CTW900 Figure 7 14 k to m Details about the operation of the functions of the digital inputs continued...

Страница 97: ...DO5 The indication is done by means of the numbers 1 and 0 representing respectively the Active and Inactive status of the outputs The status of each output is considered as one digit in the sequence...

Страница 98: ...ate the digital output programmed when the converter is operating in the Remote status Run Indicates if the CTW900 is operating with programmed reference even if that is zero and is equivalent to the...

Страница 99: ...ge A in Conduction Indicates the operation of the bridge responsible for the spinning in the forward direction Bridge A Table 7 15 Definitions of the symbols used in the digital output functions Symbo...

Страница 100: ...Detailed Description of the Parameters 100 CTW900 Figure 7 15 e to k Details about the operation of the functions of the digital and relay outputs continued...

Страница 101: ...and N Ny of the digital and relay outputs this parameter defines the hysteresis range in which the speed N is considered above or below the reference points Nx and Ny Check the graphic representation...

Страница 102: ...cess via HMI 35 Digital Outputs 35 Digital Outputs Description It defines the torque reference point used in the functions of the digital and relay outputs In these functions the motor torque displaye...

Страница 103: ...ion module 3 CE RS 232 01 RS 232C serial communication module 3 DC RS 232 02 RS 232C serial communication module with switch to program the microcontroller FLASH memory 3 CC PROFIBUS DP 05 Profibus DP...

Страница 104: ...s via HMI 36 Drive Data Description Read only parameter that defines the converter rated current factory preset NOTE In cases of replacement of the control board it is possible to change the value of...

Страница 105: ...NOTE For converters of the Antiparallel type CTW900A it is possible to configure them to operate just in the Unidirectional mode by changing the setting of P0298 to option 0 P0642 Self Diagnose Adjus...

Страница 106: ...ing 1 2 A Properties CFG1 Groups of 01 PARAMETER GROUPS Access via HMI 37 Motor Data Description Motor field rated current It must be set according to the value informed by the manufacturer P0409 Arma...

Страница 107: ...s Groups of 01 PARAMETER GROUPS or 01 PARAMETER GROUPS Access via HMI 23 Limits 38 Protections Description It establishes the maximum level that the output current can reach without the actuation of t...

Страница 108: ...defines the value of the armature current after which the Ixt protection will start actuating The overload current P0156 establishes the current level for the protection to actuate in the time set in...

Страница 109: ...the motor overload protection Ixt Check the table below with the details of the actions of each of the available options Table 7 20 Actions for the options of parameter P0348 P0348 Action 0 Inactive T...

Страница 110: ...ignal is disconnected or is interrupted P0353 EMF Level for the Protection against Tacho Encoder Loss Adjustable Range 0 to 1000 V Factory Setting 50 V P0354 Speed Difference for the Protection agains...

Страница 111: ...MI 38 Protections Description It defines the time for the actuation of the Field Loss protection F074 which monitors the field current value in relation to the setting of P0177 Therefore if the field...

Страница 112: ...e disabled if P0359 is set to 0 P0361 Maximum Overvoltage in the Line Adjustable Range 0 to 30 Factory Setting 15 Properties CFG1 Groups of 01 PARAMETER GROUPS Access via HMI 38 Protections Descriptio...

Страница 113: ...otections Description It defines the limits of the variation in the line frequency P0005 for the actuation of the protections against frequency out of range F008 Its value is expressed in percentage o...

Страница 114: ...parameters refer to the Communication Manuals of the CTW900 supplied in the CD ROM that comes with the product Serial RS232 485 112 P0308 Serial Address P0310 Serial Baud Rate P0311 Configuration of t...

Страница 115: ...g Properties RO P1001 Command for SoftPLC Adjustable Range 0 Stop Application Factory Setting 0 1 Run Application 2 Delete Application Properties P1002 Scan Cycle Time Adjustable Range 0 to 65535 ms F...

Страница 116: ...nction Description It selects the variable that will be used as trigger source for the Trace function These variables can be also used as signal to be collected by means of parameters P0561 to P0564 N...

Страница 117: ...onverter Fault Occurrence of a fault on the converter DIx Digital input active For P0552 6 option DIx it is necessary to select the option Trace Function in the parameter related to the digital input...

Страница 118: ...setting the memory available for the Trace function is totally directed to the SoftPLC applications P0559 0 Therefore when you wish to use this function it is necessary to set P0559 to a value differe...

Страница 119: ...istributed among the other active channels P0571 Start Trace Adjustable Range 0 Inactive Factory Setting 0 1 Active Properties Groups of 01 PARAMETER GROUPS Access via HMI 41 Trace Function Descriptio...

Страница 120: ...tion Description It indicates if the Trace function was started if a trigger has already occurred and if the signals have already been completely collected 7 4 ORIENTED START UP 02 P0317 Oriented Star...

Страница 121: ...describes the actions performed by each option Table 7 23 Options of parameter P0204 P0204 Action 0 Not used no action 1 Reset P0043 resets the time enabled counter 2 Reset P0044 resets the kWh counte...

Страница 122: ...n a FLASH Memory Module it is possible to transfer them to another CTW900 using this function However if the converters have incompatible software versions the keypad will display the message FLASH Me...

Страница 123: ...isplay fault F082 Copy Function Fault It is understood as a different version those which are different in x or y assuming that the software version numbering is described as Vx yz Examples Keypad Ver...

Страница 124: ...r together with other relevant information for the interpretation of the fault such as date time motor current etc NOTE If a fault occurs simultaneously with the power up or reset of the converter the...

Страница 125: ...onth P0079 Eighth Fault Day Month P0083 Ninth Fault Day Month P0087 Tenth Fault Day Month Adjustable Range 00 00 to 31 12 Factory Setting Properties RO Groups of 08 FAULT HISTORY Access via HMI Descri...

Страница 126: ...rent supplied by the converter at the moment of the occurrence of the last fault P0091 Armature Voltage at the Moment of the Last Fault Adjustable Range 0 to 2000 V Factory Setting Properties RO Group...

Страница 127: ...ains the sequence 00010011 it means digital inputs 5 2 and 1 were active at the moment of occurrence of the last fault P0097 DOx Status at the Moment of the Last Fault Adjustable Range Bit 0 DO1 Facto...

Страница 128: ...lue in rpm factory setting with filter of 0 5 s The display unit can be changed means of P0209 P0210 and P0211 as well as its scale by means of P0208 and P0212 P0003 Armature Current Adjustable Range...

Страница 129: ...nction not implemented Configuration Indicates the converter is in the Oriented Start up routine or with incompatible parameter setting see Table 7 27 Blocked Indicates the converter is disabled by th...

Страница 130: ...value indicated in this parameter must not be used to measure the energy consumption P0011 Selected Bridge Adjustable Range 0 Bridge A Factory Setting 1 Bridge B Properties RO Groups of 09 READ ONLY...

Страница 131: ...nge 2000 to 2000 V Factory Setting Properties RO Groups of 09 READ ONLY PARAMETERS Access via HMI Description It indicates the present EMF voltage of the motor in Volts V This parameter will only have...

Страница 132: ...Factory Setting Properties RO Groups of 09 READ ONLY PARAMETERS Access via HMI Description It indicates the present motor speed in rpm calculated by the value of EMF P0042 Time Powered Adjustable Ran...

Страница 133: ...in Figure 7 3 P0047 Torque Auxiliary Reference Adjustable Range 0 0 to 125 0 Factory Setting Properties RO Groups of 09 READ ONLY PARAMETERS Access via HMI Description This parameter displays the val...

Страница 134: ...ng Off function option 22 Multiple DIs programmed for Load User 1 2 function option 23 Multiple DIs programmed for Load User 3 function option 24 DIx programmed for the Forward Run function without DI...

Страница 135: ...Detailed Description of the Parameters CTW900 135 Figure 7 21 Block diagram of the control of the CTW900...

Страница 136: ...heck if the dynamic of the current regulator is well set see section 6 4 2 Incorrect speed control Feedback If the feedback is by EMF check if the setting of P0400 and P0402 is according to the data o...

Страница 137: ...ections every six months Component Abnormality Corrective Action Terminals Connectors Screws loose Tighten Connectors loose Fans 1 Dirt Clean Abnormal noise Replace fan Fan stopped Abnormal vibration...

Страница 138: ...he contact channels are on the website http www weg net according to the country or region where the assistance is needed By before contacting it is important to have the following data at hand conver...

Страница 139: ...5 to 12 Vdc 100 kHz 2 C2 11008102 RS485 01 RS 485 serial communication module Modbus 3 CE 11008103 RS232 01 RS 232C serial communication module Modbus 3 CC 11008104 RS232 02 RS 232C serial communicati...

Страница 140: ...TION DEGREE IP00 Table 10 1 Recommended input and output voltages and voltage class Input Rated Voltage R S T Maximum Recommended Output Voltage A1 B2 Recommended Voltage Class of the CTW900 CTW900U 1...

Страница 141: ...he DC tachogenerator impedance 30 k 9 30V 100 k 30 100 V and 320 k 100 350 V OUTPUTS ANALOG 2 isolated outputs 0 to 10 V RL 10 k for max load 0 to 20 mA 4 to 20 mA RL 500 resolution 11 bits programmab...

Страница 142: ...ures above 40 C and or installation at altitudes higher than 1000m above sea level you must apply the ratio corrector factors to the output current of the CTW900 according to Figure 10 1 Figure 10 1 R...

Страница 143: ...onverter model to be used it is important to observe some other points Check if the motor field current is smaller or equal to the maximum current accepted for the model according to Table 4 1 Make su...

Страница 144: ...WEG Drives Controls Automa o LTDA Jaragu do Sul SC Brazil Phone 55 47 3276 4000 Fax 55 47 3276 4020 S o Paulo SP Brazil Fone 55 11 5053 2300 Fax 55 11 5052 4212 automacao weg net www weg net...

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