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5.4.2  Removing and Installing the Hygienic Plug-In Gasket

For your safety when working with/on the combi oven

Before starting work, read and understand the rules, risks, and hazards specified in the 'For Your Safety on page 17' section
and in these instructions and follow all the corresponding instructions without exception.

Procedures that you must be familiar with

You will need to be familiar with the following steps:

■

Safely Opening and Closing the Unit Door

41

Prerequisites

■

The oven cavity must have cooled down to a temperature of less than 140 °F since the last time it was used.

■

The unit door must be open.

Removing the hygienic plug-in gasket

1.

Pull out the hygienic plug-in gasket around the unit door opening.

Start from the corners.

5 How to Clean the Combi Oven

Operating Manual

89

Содержание C4 12.20

Страница 1: ...Combi Oven Convotherm 4 C4 floor standing models Operating Manual UL USA Original ENG Advancing Your Ambitions...

Страница 2: ......

Страница 3: ...IMPORTANT IT IS COMPULSORY TO POST INSTRUCTIONS WHICH ARE TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THESE INSTRUCTIONS MUST BE LOCATED IN A PROMINENT LOCATION AND BE FULLY UNDERSTOOD BY ALL USE...

Страница 4: ......

Страница 5: ...hting Instructions 37 4 2 2 Cooking Procedures 39 4 3 Specific Cooking Instructions 41 4 3 1 Safely Opening and Closing the Unit Door 41 4 3 2 Placing Food Inside and Taking It Out Standard Model 43 4...

Страница 6: ...eleasing the Inner Glass Door and Locking it Back in Place 93 5 4 5 Emptying and Cleaning the Grease Collection Canister ConvoGrill Only 95 5 4 6 Replacing the Rinse Aid Canister 96 5 4 7 Replacing th...

Страница 7: ...order to ensure that we meet all of our environmental goals while maintaining the high quality of our products and that things stay this way we have developed a quality and environmental management s...

Страница 8: ...easyDial controls xx yy numbers Unit size EB Electrical units with boiler ES Electrical units with water injection N On units with NSF certification 3 Electrical specifications 4 Marks 5 Serial number...

Страница 9: ...h boiler GS Gas unit with water injection N On units with NSF certification 3 Electrical specifications 4 Marks 5 Serial number Letters Meaning Heating method Gas unit W Steam generation method Spraye...

Страница 10: ...r to the corresponding instructions for accessories 1 4 About This Operating manual Target groups Name of target group Tasks Storemanager Person authorized to give or ders in the kitchen area Is respo...

Страница 11: ...manual must always be observed Parts of this document that must be read without exception Failure to take the information in this document into account may result in death injury or property damage In...

Страница 12: ...efined cooking profiles that they can select and start automatically Cooking profiles and cookbook A cooking profile is a combination of cooking parameters such as cooking temperature and cooking time...

Страница 13: ...the unit door Cracked open position for safely opening the unit Antibacterial material with silver ions HygieniCare 5 Control panel Used to operate the unit Antibacterial HygieniCare 6 Suction panel U...

Страница 14: ...used as an example representing all gas models No Designation Function 1 Ventilation port Draws in ambient air in order to remove moisture from the oven cavity Compensates for pressure fluctuations i...

Страница 15: ...ameplate Used to identify the unit Parts and functions for special locking feature security model only The figure below shows a special locking feature for enhanced security on a size 6 10 combi oven...

Страница 16: ...ull touch dis play Status indicators Operating panel layout and parts in easyDial No Designation Function 1 Unit ON OFF switch Used to turn the combi oven on and off 2 Control panel The unit s central...

Страница 17: ...e sure to give the new owner the customer documentation manuals as well Working with on the combi oven Follow the instructions below Only people who meet all the requirements specified in this operati...

Страница 18: ...ices and guards are present working properly and correctly locked in place All manufacturer specifications concerning how to run and service the combi oven must be observed The load placed inside the...

Страница 19: ...ouve l int rieur Confier le d pannage du personnel qualifi D brancher l alimentation lectrique avant r paration 2 Hot steam warning There is a risk of scalding posed by the hot steam coming out when t...

Страница 20: ...n inclined position This hazard will be particularly acute in the case of shelf levels located above the opera tor s field of view Risk of scalding when liquid food is spilled This hazard exists when...

Страница 21: ...ing hazards in the kitchen Risk of scalding posed by splashing water When Whenever water is sprayed on hot surfaces e g in an oven cavity How can I avoid the hazard Do not spray water on hot surfaces...

Страница 22: ...can I avoid the hazard Wear the required personal protective equipment Do not let your eyes or skin come into contact with cleaning agents Do not inhale the spray mist Use specified cleaning agents on...

Страница 23: ...sidual risks and what kinds of hazards they pose Danger areas electrical units The figure below shows a size 20 20 combi oven used as an example representing all electrical models No Safety hazard Loc...

Страница 24: ...our Air vent dry air intake oven cavity 5 Hot liquids Oven cavity 5 Hot food and hot bakeware bakery model Oven cavity 6 Parts moving against each other Unit door pre heating guard 7 Contact with clea...

Страница 25: ...Where On the outside of the unit door On top of the unit especially at the dry air intake air vent and exhaust outlet On the inside of the unit door Inside the entire oven cavity This includes all par...

Страница 26: ...e when it runs into an obstacle or when it is top heavy Wear the required personal protective equipment especially protective gloves Hot food and hot bakeware bakery model The following hazards can be...

Страница 27: ...inspection to make sure that all cleaning agent residues have been removed after thorough rinsing Exercise caution when handling cleaning agent canisters cleaning agent and single dose dispensing bot...

Страница 28: ...ing the food s condition into account Microorganism growth at 85 150 F Cooking within a low temperature range can pose the following hazards Risk of food spoilage due to microorganism growth at hot am...

Страница 29: ...ally touching live parts Check to make sure that the operat ing panel is in its proper place 3 Unit door Protects the operator and the sur roundings from hot steam Check the pane for scratches cracks...

Страница 30: ...ter safety Measure Function Check Unit door solenoid switch electrical door sensor Stops turns off the following when the unit door is opened Fan will stop after a few seconds Heating element Cleaning...

Страница 31: ...in the cookbook Coming up with new cooking profiles Configuring the unit s settings And takes care of all operator tasks as well if nec essary Operator Is semi skilled Has been briefed on how to opera...

Страница 32: ...ing agents used Personal Protective Equipment Cleaning the oven cavity all methods ConvoClean forte ConvoCare Ready to use ConvoCare Concentrate ConvoClean forte S ConvoCare S The required protective...

Страница 33: ...or oven racks on top of a U rail s upper flange Do not place bakeware on top of shelf grills Sheet pans in U rails standard model The following figure shows how to set up a half size sheet pan 13 x 1...

Страница 34: ...following figure shows how to set up a full size sheet pan 18 x 26 half size sheet pans 13 x 18 and quarter size sheet pans 13 x 9 5 in U rails standard model Placement rules Oven racks 3 must be slid...

Страница 35: ...sheet pan must be slid all the way in on top of the L rails 1 The sheet pan must be slid in at the same height on both sides Do not put liquids or food that will become liquefied during cooking in the...

Страница 36: ...m table pan lbs 3 3 3 3 3 3 Applies to plates Maximum number of plates per unit pcs 59 50 98 Maximum load weight per plate 0z 12 7 12 7 12 7 Maximum number of bakeware when cooking and rethermalizing...

Страница 37: ...all the components in the combi oven that convey gas in order to make sure that there are no leaks at any of their connection points Moreover the technician has checked to make sure that none of the...

Страница 38: ...i oven on 2 Check whether the oven becomes illuminated while the unit is running its self diagnostic routine 3 Wait until the software is ready to start working Turning off the combi oven when you are...

Страница 39: ...cessories being used must have been cleaned properly There must not be any foreign objects inside the oven cavity The oven cavity drain must be clear It must not be clogged or blocked by any residues...

Страница 40: ...il the cooking sequence is done 8 Once the cooking sequence is done the unit will make a sound to let you know Follow the software s prompts 9 Open the unit door 10 Take out the food 11 Close the unit...

Страница 41: ...d hazards specified in the For Your Safety on page 17 section and in these instructions and follow all the corresponding instructions without exception Safely opening the unit door 1 Turn the door han...

Страница 42: ...the way to the cracked open position On units with a disappearing door Pull the unit door straight towards the front along the combi oven s side and push it all the way to the cracked open position 2...

Страница 43: ...41 Prerequisites The food s weight must not exceed the maximum loading weight The bakeware must have the right GN dimensions The loading trolley handle must have already been removed does not apply t...

Страница 44: ...ware in Size X 10 Units on page 33 or Placing Bakeware in Size X 20 Units on page 34 Make sure not to load the loading trolley in such a way that it will be top heavy as the trolley may otherwise topp...

Страница 45: ...loading trolley all the way into the oven cavity 7 Risk of burns due to high temperatures inside the oven cavity This includes all parts that are or have been inside the oven cavi ty during cooking We...

Страница 46: ...re close to the unit where it will be easily seen Do not under any circumstance put it on top of the unit this step is not required on combi oven security models as the load ing trolley handle will al...

Страница 47: ...s at the front of the loading trolley This step is not required on combi oven security models as the load ing trolley handle will already be a non detachable part of the loading trolley 3 Release the...

Страница 48: ...e oven cavi ty during cooking Wear the required personal protective equipment The loading trolley s handle will become hot even though it is made of a special material Wear heat resistant gloves when...

Страница 49: ...model The parking brakes on the loading trolley must be locked in place Putting food into the combi oven bakery model 1 Lift the locking bar at the front of the loading trolley and swing it to the lef...

Страница 50: ...ose and lock the opened locking bar This step does not apply to 20 10 unit sizes 4 Open the unit door 5 Release the loading trolley s parking brakes 4 How to Cook with Your Combi Oven Operating Manual...

Страница 51: ...ter moving the loading trolley into the unit remove the loading trol ley s handle so that you will later be able to use it to remove the trol ley without burning your hands this step is not required o...

Страница 52: ...9 Close the unit door 10 Lock the loading trolley casters wheels 4 How to Cook with Your Combi Oven Operating Manual 52...

Страница 53: ...s at the front of the loading trolley This step is not required on combi oven security models as the load ing trolley handle will already be a non detachable part of the loading trolley 3 Release the...

Страница 54: ...e oven cavi ty during cooking Wear the required personal protective equipment The loading trolley s handle will become hot even though it is made of a special material Wear heat resistant gloves when...

Страница 55: ...iliar with the following steps Safely Opening and Closing the Unit Door 41 Purpose If you will not be needing the core temperature probe for the cooking sequence you will be using make sure to put it...

Страница 56: ...the external core temperature probe and or sous vide probe when cooking Likewise you will not be able to use the internal core temperature probe when an external core temperature probe or sous vide pr...

Страница 57: ...outside the oven before unplugging and cleaning it Remove the core temperature probe or sous vide probe from the food before removing the food from the oven 3 Unplug the external core temperature prob...

Страница 58: ...ing cover protects the USB port so that no steam will be able to enter the control system electronics during cooking or cleaning Make sure that there is no USB stick plugged in and that the port is se...

Страница 59: ...in the USB stick for easyDial 1 Open the USB port cover on the operating panel 2 Plug in the USB stick If the USB stick is too big use an adapter cable 4 How to Cook with Your Combi Oven Operating Ma...

Страница 60: ...the oven cavity Daily cleaning after finishing all cooking for the day Before placing the combi oven into opera tion for the first time in order to get rid of all oven cavity soiling and impurities ac...

Страница 61: ...e after cleaning with one of the aforementioned cleaning methods carry out a visual inspection to make sure that there are no residues left 5 1 2 Cleaning Agent Delivery for Fully Automatic Cleaning P...

Страница 62: ...profile both for the canister option and for the sin gle dose dispensing bottle option In the case of the canister option the rinse aid will be dosed by the software and con veyed from the connected...

Страница 63: ...ally Clean the Oven Cavity Using Canisters on page 68 ConvoClean new or forte and ConvoCare How to Fully Automatically Clean the Oven Cavity Using the Single Measure Dispensing Mode on page 70 ConvoCl...

Страница 64: ...lean by hand using a soft non abrasive sponge Rinse with water Common household dishwashing liquid Grease collection canister with ConvoGrill only Emptying and Cleaning the Grease Collection Canister...

Страница 65: ...p cloth Common household dishwashing liquid Monthly cleaning What needs to be cleaned Procedure Cleaning agents The hygienic plug in gasket thoroughly How to Clean the Hygienic Plug In Gasket Thorough...

Страница 66: ...e oven cavity fur ther Spray bottle ConvoClean forte S For normal to heavy soiling Fully automatic oven cleaning 0 26 pint single measure dispensing bottles ConvoCare S Fully automatic oven cleaning O...

Страница 67: ...torage rooms where they will not be close to nor come into contact with food ConvoClean forte ConvoCare Ready to use Use ConvoCare Concentrate only to prepare ready to use ConvoCare solution with the...

Страница 68: ...and wastewater do not have any obvious damage have a secure fit are not dripping anywhere and appear to be safe and fully functional after a visual inspection All food must have been taken out from th...

Страница 69: ...the unit will make a sound to let you know Follow the software s prompts 7 Open the unit door and check to make sure that everything has been cleaned properly The oven cavity should be visibly clean a...

Страница 70: ...essories being used do not have any obvious damage The supply lines installed for electrical power water and wastewater do not have any obvious damage have a secure fit are not dripping anywhere and a...

Страница 71: ...your eyes skin or mucous mem branes Do not open the unit door during the fully automatic oven cleaning process UNTIL prompted to do so by the software Wear the required personal protective equipment...

Страница 72: ...no foreign objects got in during rinsing If there are any foreign objects remove them If additional cleaning is required clean and rinse the oven cavity manually or by running a cleaning profile once...

Страница 73: ...ry remove the loading trolley from the oven cavity to do so and then slide it back in 11 Close the unit door 12 Wait for the last cleaning phase to be done approx 20 30 minutes depending on the select...

Страница 74: ...clogged or blocked by any residues The strainer on the oven drain must be in place The condensate collecting tray on the loading trolley must be empty The loading trolley must be inside the oven cavi...

Страница 75: ...have a secure fit are not dripping anywhere and appear to be safe and fully functional after a visual inspection All food must have been taken out from the oven cavity There must not be any foreign ob...

Страница 76: ...st not be any foreign objects inside the oven cavity All bakeware sheet pans and shelf grills as well as any other accessories must have been taken out from the oven cavity The oven cavity drain must...

Страница 77: ...lean and should not give off any smells typical of food leftovers or cleaning agents Check the oven cavity to make sure that no foreign objects got in during rinsing If there are any foreign objects r...

Страница 78: ...oven cavity All bakeware sheet pans and shelf grills as well as any other accessories must have been taken out from the oven cavity The oven cavity drain must be clear It must not be clogged or blocke...

Страница 79: ...ill be prompted to rinse out the oven cavity 14 Open the unit door 15 Thoroughly rinse the loading trolley with a water jet 16 Remove the loading trolley from the oven cavity 17 Swing the suction pane...

Страница 80: ...vers or cleaning agents If additional cleaning is required clean and rinse the oven cavity man ually or by running a cleaning profile once again 21 Empty the loading trolley s condensate collecting tr...

Страница 81: ...r It must not be clogged or blocked by any residues The USB cover must be covering the USB port The loading trolley must have been removed from the oven cavity How to Manually Clean the Oven Cavity 1...

Страница 82: ...e suction panel is installed properly The suction panel is in place and locked into place at the top and bottom 7 Leave the unit door ajar in order to let the oven cavity dry out 5 How to Clean the Co...

Страница 83: ...r It must not be clogged or blocked by any residues The loading trolley must have been removed from the oven cavity How to Clean the Oven Cavity Section Behind the Suction Panel 1 Swing the suction pa...

Страница 84: ...must have the necessary cleaning agent common household glass cleaner ready You must have several at least three clean soft cloths ready How to Clean the Double Glass Door 1 Open the unit door and swi...

Страница 85: ...to a temperature of less than 140 F since the last time it was used You must have the necessary cleaning agent common household dishwashing liquid ready You must have several at least three clean sof...

Страница 86: ...hese instructions and follow all the corresponding instructions without exception Procedures that you must be familiar with You will need to be familiar with the following steps Safely Opening and Clo...

Страница 87: ...Release the four suction panel latches upper center lower with the tool Size 12 20 units will only have two latches upper and lower 2 Swing the suction panel towards the inside of the oven cavity 5 H...

Страница 88: ...s used to release and swing out the suction pan el but in opposite order 2 Check to make sure that all four latches upper center lower are en gaged Size 12 20 units will only have two latches upper an...

Страница 89: ...tructions without exception Procedures that you must be familiar with You will need to be familiar with the following steps Safely Opening and Closing the Unit Door 41 Prerequisites The oven cavity mu...

Страница 90: ...Start from one of the upper corners 2 Once all four corners are in place meticulously press the hygienic plug in gasket into the rest of the guide Make sure that the hygienic plug in gasket is resting...

Страница 91: ...lley must have cooled down to a temperature of less than 140 F since the last time it was used Emptying the condensate collecting tray into a floor drain 1 Move the loading trolley over a floor drain...

Страница 92: ...he loading trolley making sure to keep it level 3 Empty the condensate collecting tray into a drain Putting the condensate collecting tray in place 1 Put the condensate collecting tray in place at the...

Страница 93: ...all the corresponding instructions without exception Procedures that you must be familiar with You will need to be familiar with the following steps Safely Opening and Closing the Unit Door 41 Prerequ...

Страница 94: ...me steps used to release and swing out the inner glass door but in opposite order 2 Check to make sure if the upper and lower spring clips are holding the inner glass correctly in position Do not clos...

Страница 95: ...s involved in holding hot grease Emptying and Cleaning the Grease Collection Canister 1 Remove the screw closure 1 with the connected tube from the grease collection canister 2 2 Place the screw closu...

Страница 96: ...d with ConvoCare concentrate and soft water 1 Open the empty canister 1 2 Fill the canister with soft water 2 all the way to just under the 2 5 gallon marking 4 3 Risk of skin eye and respiratory trac...

Страница 97: ...identified Remove the empty rinse aid canister 3 Put the new full canister 1 containing rinse aid in place Insert the green supply tube together with the wand 2 into the full canister 1 and screw it i...

Страница 98: ...ical burns and skin eye and respiratory tract irrita tion Do not let cleaning agents come into contact with your eyes skin or mucous membranes Do not inhale the cleaning agent s vapors or mist Wear th...

Страница 99: ...cap is open and clear 4 Check to make sure that the canisters are set up correctly The canisters supporting surface must not be higher than the edge where the feet and the unit case meet The canister...

Страница 100: ...agent and rinse aid ready to go as required by the cleaning program you are using Please refer to Supplying Cleaning Agents on page 67 Adding Cleaning Agent from Single Measure Dispensing Bottles to...

Страница 101: ...nted tip 5 Risk of food being contaminated by cleaning agent or rinse aid Do not put empty single measure dispensing bottles down on the work surface as drops of cleaning agent or rinse aid may run do...

Страница 102: ...ilt Deutschland GmbH Talstra e 35 82436 Eglfing Germany Headquarters Phone 49 0 8847 67 0 Fax 49 0 8847 414 e mail info convotherm de Website www convotherm com www welbilt com Download Center for doc...

Страница 103: ...be honored if the manufacturer has a copy of the fully completed checklist from the installation manual The warranty will be void if there is any damage that can be traced back to improper setup inst...

Страница 104: ...g the hygienic removable gas ket When the hygienic plug in gasket has cracks or is greasy As specified in the parts list One 1 hygienic plug in gasket Replacing the oven light halogen lamp When the ha...

Страница 105: ...art the unit E10 Water filter fault Replace the water treatment system cartridge E34 0 Boiler pump fault Disconnect the unit from the outlet for approx 10 seconds and restart it E58 0 Cleaning agent d...

Страница 106: ...mited extent It may not be possible to use the core temperature probe and the optional sous vide probe in certain cases The only functions available will be those not affected by the fault error or ma...

Страница 107: ...Hot air Delta T cooking No functions with core tem perature probe or sous vide probe E23 1 E23 3 x x Hot air Hot air Delta T cooking Hot air Cook Hold Smoker Crisp Tasty Hot air ecoCooking No boiler p...

Страница 108: ...ected canisters E59 0 x x x x All functions Fault relevant only to fully automatic cleaning with con nected canisters E61 0 x x x x All functions EXCEPT Fully automatic oven cleaning Semi automatic ov...

Страница 109: ...act with the water The drain pipe or wastewater system is clogged or constricted Check the drain pipe and the on site wastewater system and clean if necessary Use a funnel waste trap if necessary Non...

Страница 110: ...n cleaning with canisters Use ConvoClean forte S or ConvoClean new S for fully automat ic oven cleaning with single measure dispensing Use ConvoClean forte or ConvoClean new for semi automatic oven cl...

Страница 111: ...it Door 41 Removing and Installing the Hygienic Plug In Gasket 89 Spare parts included As indicated in the spare parts list the required spare part is One 1 hygienic plug in gasket Prerequisites The o...

Страница 112: ...ross flats of 8 mm Handling the halogen lamp Always wear clean gloves when grabbing halogen lamps alternatively you can use a cloth Do not touch the bulb in new halogen lamps or halogen lamps that you...

Страница 113: ...ven wall and pull out the halogen lamp upwards in a straight line Installing the halogen lamp 1 Follow the same steps used to remove the halogen lamp but in op posite order When doing so tighten the s...

Страница 114: ......

Страница 115: ...onal technical documentation can be found in the download center at www convotherm com Welbilt offers fully integrated kitchen systems and our products are backed by KitchenCare aftermarket parts and...

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