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Parts & Service 21/09/2015

902-002-11 Rev 6

Page 13

SECTION 4:

 

Troubleshooting

4.0 TROUBLE SHOOTING GUIDE (cont.)

PROBLEM

CHECK

REMEDY

3. The I-Lock Safety Knuckle is slow 
to or partially activates. (cont.)

Check for damage to Safety Knuckle

Replace parts if required

Check grease around I-Lock piston

Grease liberally

Check I-Lock spring assembly for 
damage

Replace if required

4. There is oil leaking around the 
I-Lock piston assembly

Check the hose connection on the 
I-Lock piston

Tighten as necessary

Check seals, rod and bore of piston 
assembly for damage

Remove the I-Lock piston assembly 
and dismantle. Replace parts where 
necessary and re-assemble.

5. The primary wedge is operating 
slower than normal

Check that the operator is crowding 
the bucket cylinder to create machine 
pressure

Crowd the bucket cylinder to 
overcome low idle pressure

Check the operating pressure that 
extends the Primary Wedge 

Adjust the pressure reducing valve if 
required

Check the inlet port on coupler 
directional control valve

Clean and clear any debris that is 
present from the orifice

6. There is oil leaking around the 
main cylinder in the coupler

Check hoses and connections to the 
main cylinder

Tighten and replace as necessary

Check cylinder for damage

Remove main cylinder and dismantle. 
Replace any damaged parts

7. Primary Wedge will not retract

Check coupler for any debris that 
maybe lodged behind the Wedge 
plate

Clear the debris

Inspect the Pilot  Operated Safety 
Check valve in main cylinder

Remove, clean and replace if 
necessary

Check in-cab I-Lock Lock-Out switch 
is functioning

See previous instructions 

Check mechanical function of 
solenoid spool valve for the Primary 
Wedge circuit

Remove spool valve, clean and 
clear any debris. Replace spool if 
necessary

Содержание I-LOCK C2 Series

Страница 1: ...with the I LOCK Safety System Please follow the operator instructions carefully COUPLER Operation Manual C2 Series 72 Montgomery Crescent Upper Hutt 5018 New Zealand ph 64 4 526 3901 www wedgelock com 902 002 11 Rev 6 TWO LINE SINGLE SWITCH THE WEDGELOCK I LOCK COUPLER RANGE COMPLIES WITH AS4772 2008 ...

Страница 2: ...TION 2 0 TERMINOLOGY 7 2 1 SAFETY KNUCKLE FEATURE 7 2 2 TO DETACH COUPLER 8 2 3 TO ATTACH COUPLER 9 2 4 TILT COUPLER OPERATION 11 2 5 TILT COUPLER PRECAUTIONS 11 SECTION 3 MAINTENANCE 3 0 COUPLER IDENTIFICATION 11 3 1 SERVICING SCHEDULE 11 SECTION 4 TROUBLE SHOOTING 4 0 TROUBLE SHOOTING GUIDE 12 SECTION 5 SAFE LIFTING 5 0 SAFE LIFTING PROCEDURE 14 5 1 APPENDICES SCHEDULE 14 CONTENTS ...

Страница 3: ...he earth wasn t moved in a day Our attitude is robust and our product testing rigorous We honor the Kiwi pioneering spirit and are proud to uphold it FAMILY we believe people need to be treated as they are family We look to build long term relationships both internally and externally through an honest down to earth approach We believe business success is crucial but not at the expense of people OU...

Страница 4: ...sures that the I LOCK Coupler s built in safety features operate in accordance with the way in which the coupler has been designed INSTANT SAFETY Most accidents occur in the first FIVE seconds of latching an attachment Your coupler is fitted with the I LOCK SAFETY SYSTEM which ensures that your attachment is locked the INSTANT that it is latched see figure 1 0 1 This means there is no danger of dr...

Страница 5: ... carrier machine s MAINS PRESSURE supply The I Lock Controller mounted within the coupler electrical circuit consists of a PIC which controls the I Lock Control Valve function It also controls the warning buzzer and the I Lock Safety Knuckle timeout feature The electrical circuit is protected by a 10 Amp fuse The I Lock Control Valve controls the oil pressure and oil flow to the coupler for both t...

Страница 6: ...T MACHINE Never place your hands inside the coupler or anywhere near the linkage mechanism whilst the hydraulic system is pressurized or the carrier machine is turned on Never use the Primary Locking Wedge or I LOCK Safety Knuckle as a lifting device FOR INFORMATION RELATING TO SAFE LIFTING PROCEDURES REFER TO SECTION 5 OF THIS MANUAL Always fully engage the coupler to the bucket or attachment eve...

Страница 7: ...pler PLEASE READ CAREFULLY The automatic resetting of the SAFETY KNUCKLE during operation is controlled by a built in timer in the I Lock controller This is a safety feature providing instant latching of the first pin In the event the safety knuckle re sets to the safe down position before the coupler has been completely moved away from the attachment simply crowd the coupler re seat the attachmen...

Страница 8: ...not loaded against wedge knuckle Position excavator to allow pump pressure to raise in later steps Turn lock out switch to ON Build hydraulic pressure on bucket circuit until wedge and SAFETY knuckle are retracted Remove attachment from coupler Timer function starts Alarm tone is FAST BEEP Wedge MAY slowly retract machine dependent Wedge will quickly retract SAFETY knuckle will lift up Alarm tone ...

Страница 9: ...oupler front jaw over attachment pin Rotate the coupler to position rear pin in rear jaw of coupler Turn lock out switch to OFF Build hydraulic pressure to extend wedge quickly Rattle test to ensure bucket is attached securely SAFETY knuckle rides over pin and INSTANTLY LOCKS once pin has gone past Alarm tone is still SLOW BEEP Alarm tone is still SLOW BEEP Alarm will turn OFF Wedge will extend 2 ...

Страница 10: ...manner For full instructions on how to activate the rotary action of the I Lock Tilt Coupler please refer to the install manual and consult with the qualified hydraulic installer or dealer of the carrier machine 2 5 TILT COUPLER PRECUATIONS The I Lock Tilt Coupler has been designed to withstand the normal rigors of general earthmoving and construction operations for which the carrier machine has b...

Страница 11: ...ifting eye See page 15 3 1 SERVICING SCHEDULE Maintenance Required Daily Weekly Check all pin retainers bolts nuts for tightness on the quick coupler and the attachments ü Lubricate all greasing points the attachment will have to be removed to access all grease points ü Check hydraulic hoses and fittings for any leaks or wear replace immediately if required ü Check the quick coupler switch and aud...

Страница 12: ...equired Check in cab switch is functioning See instructions below 2 I Lock Safety Knuckle remains in retracted up position Check Safety Knuckle housing for damage Repair or replace parts if necessary Check Safety Knuckle and housing for lodged debris Remove debris Check hydraulic lines Repair or replace if required Check I Lock spring assembly for damage Replace if required Check I Lock shaft asse...

Страница 13: ...ressure Crowd the bucket cylinder to overcome low idle pressure Check the operating pressure that extends the Primary Wedge Adjust the pressure reducing valve if required Check the inlet port on coupler directional control valve Clean and clear any debris that is present from the orifice 6 There is oil leaking around the main cylinder in the coupler Check hoses and connections to the main cylinder...

Страница 14: ...ler Understand and verify the working load limit of the coupler lifting eye by referring to the coupler aluminum data plate affixed to the coupler body or the stamped markings next to the lifting eye Ensure that you use the correct lifting rigs and lifting procedures for the loads that are to be suspended A Bow Type Shackle is highly recommended to be used through the lifting eye Ensure that co wo...

Страница 15: ...Parts Service 21 09 2015 902 002 11 Rev 6 Page 15 ...

Страница 16: ...Page 16 902 002 11 Rev 6 Parts Service 21 09 2015 Design Engineering 910 300 10 Rev 0 Page 1 of 2 Design Engineering 910 300 10 D REV 1 Page 1 of 4 ...

Страница 17: ...Parts Service 21 09 2015 902 002 11 Rev 6 Page 17 Design Engineering 910 300 10 Rev 0 Page 2 of 2 Design Engineering 910 300 10 D REV 1 Page 2 of 4 ...

Страница 18: ...Page 18 902 002 11 Rev 6 Parts Service 21 09 2015 Design Engineering 910 300 10 D REV 1 Page 3 of 4 ...

Страница 19: ...Parts Service 21 09 2015 902 002 11 Rev 6 Page 19 Design Engineering 910 300 10 D REV 1 Page 4 of 4 ...

Страница 20: ...Page 20 902 002 11 Rev 6 Parts Service 21 09 2015 NOTES ...

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