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10 

 

 

Faster.  Smarter.  Better. 

12. 

Remove the aluminum body tape on the front. 

13. 

Confirm that the repair area is clean. 

14. 

On the front side, sand the repair area with the recommended grit. 

15. 

Use a grinder, taper in a V-shaped groove on the front side of the repair. 

16. 

Backsand the repair area using 120 – 180 grit sandpaper 

17. 

Set the fusion welder to the proper temperature for the plastic being repaired. 

18. 

Lay down a small amount of welding rod into the V-groove using the hot air flow from 

the fusion wand, once again, starting slightly before the weld joint. 

19. 

Press the repair rod into the plastic moving at a rate that allows the liquefied plastic 

to mix with the plastic under repair.  

20. 

Continue this process until both the width and length of the groove have been filled.  

More than one pass may be required to fill the repair area.  

21. 

Allow the weld to cool. 

22. 

Remove the aluminum body tape (if applied in the first step). 

23. 

Sand and feather edge to the surrounding contour. 

 

 
 

Thank you for choosing Fusion plus Plastic Repair Station!  

Содержание FUSION PLUS

Страница 1: ...1 Faster Smarter Better OPERATING MANUAL PN WS 1000 Wedge Clamp Systems Inc 170 21320 Gordon Way Richmond BC V6W 1J8 Tel 604 207 9595 Fax 604 207 9593 Toll Free 1 800 615 9949...

Страница 2: ...ODUCT DESCRIPTION 3 INTRODUCTION 3 OPERATIONAL WARNINGS 4 PRODUCT FEATURES 5 DISPLAY FUNCTIONS OPERATION 5 OPERATING PROCEDURES 6 CHANNEL PROGRAMMING 6 PROGRAMMING 7 Auto Off function 8 Temporary Powe...

Страница 3: ...e tip Be sure to comply with the following warnings and cautions for your safety 1 Power to the unit should be 110VAC 2 Prior to use check the unit for any shipping damage 3 During operation the head...

Страница 4: ...ntinuous use It is very important to ensure that the welding wand is placed back on its docking cradle in order to completely cool down between welding operations Do not switch the fusion wand on whil...

Страница 5: ...ATION No FUNCTION DESCRIPTION 1 Heating Solid lit display indicates that the system is coming to temperature When it flashes the temperature is being maintained at the set temperature 2 Cooling In the...

Страница 6: ...an be manually changed to any combination of settings Using the select button on the fusion wand will toggle through Channels 1 3 presets 5 When the Display temperature reaches the desired Set tempera...

Страница 7: ...is 212 F 932 F Press the SET key to adjust the desired airflow for CH1 The digits will start to flash and the air volume can be adjusted from 0 200 Without adjustment CH1 and the temperature will sta...

Страница 8: ...usion wand in its stand The heating element turns off and the cooling cycle begins indicated by the presence of the snowflake icon on the left of the screen As the fusion wand cools down below 212 F t...

Страница 9: ...where the rod just begins to stick to the surface 7 Start the weld approximately 6 mm ahead of the weld joint using slight downward pressure on the rod at a 90 degree angle to the repair surface Allow...

Страница 10: ...ll amount of welding rod into the V groove using the hot air flow from the fusion wand once again starting slightly before the weld joint 19 Press the repair rod into the plastic moving at a rate that...

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