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Страница 1: ...the owner and the owner should keep them for future use FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 If odor continues immediately call your gas supp...
Страница 2: ...e hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burn...
Страница 3: ...ner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere i...
Страница 4: ...registered trademark Reg TM Marca Registrada Marque Desposee Schutzmarke in Canada Germany France Italy Spain Japan Switzerland Austria Norway Denmark Greece Benelux South Africa Ireland United Kingd...
Страница 5: ...aintenance 38 41 Troubleshooting 42 Parts Listing 44 45 FEATURES a Convenient work surfaces and racks b Crossover Ignition System with Gas Catcher Ignition Chamber c Splash guards reduce grease spatte...
Страница 6: ...r the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The area around the LP tank must be free and clear from debris Storage The ga...
Страница 7: ...ter solution to check for gas leaks See Step Check for gas leaks Note The hardware size of nuts bolts and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 thr...
Страница 8: ...Catch pan Aluminum drip pans 2 Wheels 2 Accessory rack LP tank LP tank filler adapter Right work surface Left work surface Bottom tray Flavorizer bar Cooking grill holders 2 Cooking grills 2 Griddle...
Страница 9: ...size Check contents of hardware packs Glides 4 1 4 20 x 3 1 2 inch bolts 4 actual size 1 4 20 x 1 3 4 inch bolt actual size 1 4 20 x 1 2 inch bolts 6 actual size Phillips head 1 4 20 x 1 inch machine...
Страница 10: ...me assembly Set one end of wheel frame on the block of wood or other hard protected surface Put one wheel on axle WEBER side facing up and tap on one hubcap Figure 1 Repeat with other wheel and hubcap...
Страница 11: ...lon washer to the bolt Put the bolt through the frame and screw into frame connector Tighten bolt with a 7 16 inch or adjustable wrench Hold the other end of the frame connector up to the caster frame...
Страница 12: ...t with a wrench If you try to insert a bolt and there are no holes you have top frame rail 2 turned the wrong way Turn top frame rail 2 around Note Do not use a washer for this step Step 5 Install mat...
Страница 13: ...wheel frame Step 7 Assemble back top frame rail You will need one top frame rail 1 one top frame rail 2 one 1 4 20 x 1 2 inch bolt frame assembly and 7 16 inch or adjustable wrench Put top frame rail...
Страница 14: ...rail tab aligned b the tabs of the top rail may not be to the inside of the cart Refer to Figure 7 Repeat procedure for second bolt Insert the bolt into the wheel frame and hand tighten Tighten both b...
Страница 15: ...le of back panel and wheel frame and tab of top frame rail assembly Slip washer over bolt and start bolt Figure 12 a Note If there are no threads for the bolt to thread into a you may not have the hol...
Страница 16: ...cross brace Add washer and hex nut and tighten with 7 16 inch or adjustable wrench holding the nut with the pliers Figure 13 b Figure 13 a b Slot in frame brace Tabs on tank panel Wheel frame Cross br...
Страница 17: ...ly Note This assembly takes two people to lift the cooking box assembly into the frame Uncoil the hose Set the cooking box into the frame so the control panel is under the top frame rail Figure 15 The...
Страница 18: ...ont edge of the control panel and lift up and pull evenly toward you Figure 19 a The control panel is separate from the front panel The control panel needs to be removed before the front panel can be...
Страница 19: ...P tank manufacturers Some of the tanks we receive have differing top collar assemblies The top collar is the metal protective ring around the valve One series of tanks mounts with the valve facing fro...
Страница 20: ...ew LP tank The air must be removed from a new LP tank before the initial filling Your LP tank dealer is equipped to do this CAUTION If you exchange your LP tank make sure you get a similar tank in ret...
Страница 21: ...close clockwise Tank valve Collar Male fitting Pressure relief valve Tank Regulator Regulator vent a b c Step 18 Connect LP tank You will need hose clamp and 1 4 20 x5 8 screw regular screwdriver WAR...
Страница 22: ...retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact your dealer a Hose to regulator connection Figure 28 a b Regulator to tank connection Figure 28 b WARNING If there is a le...
Страница 23: ...vorizer Bar cooking grill support behind the brackets at the front of the cooking box assembly Figure 29 Step 21 Install Flavorizer Bars You will need eleven flavorizer bars Set the Flavorizer bars fr...
Страница 24: ...ote You will have to bend the splash guards slightly to fit into the mounting holes Position the second splash guard flanges facing you at the front of the cooking box assembly Insert both wire ends i...
Страница 25: ...to the griddle Figure 35 Figure 34 Figure 35 Step 23 Install Cooking Grills and Griddle You will need two cooking grills and one griddle Set the griddle on top of the Flavorizer Bar cooking grill sup...
Страница 26: ...r of the left work surface WARNING The load limit for the work surface is 25 pounds Step 25 Install right work surface and glides You will need right work surface two nylon plastic glides two Phillips...
Страница 27: ...ure 40 Push on the burner control knobs Figure 40 Pull igniter buttons up until they stay in the up position Place the control panel into the grooves on either side of the front of the cooking box Pus...
Страница 28: ...the hole in the bottom tray Figure 42 Slide the bottom tray into the mounting slots under the bottom of the cooking box with the finger grip of the catch pan toward you Figure 43 CAUTION Do not line t...
Страница 29: ...29 Step 28 Add accessory rack You will need accessory rack Set the bottom rack between the two bottom connectors Figure 45 Figure 45...
Страница 30: ...e RIGHT burner Note Always light the LEFT burner first The RIGHT burner ignites from the LEFT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob cl...
Страница 31: ...GER Failure to open sliding work surfaces while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can ca...
Страница 32: ...re first use to prevent rust and keep foods from sticking Seasoning The Griddle Spread a thin coating of solid vegetable oil over entire surface of the cast iron griddle with a paper towel Be certain...
Страница 33: ...riddle will turn black with use The pores of the iron will be sealed providing a durable coating that helps to prevent foods from sticking The griddle will further season with use Regular applications...
Страница 34: ...tank by weight IMPROPER FILLING IS DANGEROUS CAUTION If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve Other LP tanks are n...
Страница 35: ...bles form or if a bubble grows there is a leak If leak does not stop turn off the gas and contact Weber Stephen Customer Service Do not use the barbecue g When leak checks are complete turn gas supply...
Страница 36: ...will indicate the propane supply so you can refill before running out You do not have to run out before you refill Treat empty LP tanks with the same care as when full Even when the LP tank is empty...
Страница 37: ...f barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement manifold assembly Contact your dea...
Страница 38: ...uri fin Air shutter Weber Spider Stopper Guard Figure 12 DANGER Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Check...
Страница 39: ...he valve orifices at the base of the valves Use a brass bristle brush to clean outside of burners This is to make sure all the burner ports are fully open CAUTION Do not enlarge the burner ports when...
Страница 40: ...he left and right burners are connected by the Crossover tube Figure 20 a Figure 20 Crossover tube Pull out of here 10 Unlatch the Spider Stopper Guards and remove Figure 18 Figure 18 Manifold 11 Pull...
Страница 41: ...ds so that the seams are in line with the Venturi fins There should be no gaps in the seams or in the fit around the burners and valves Figure 23 CAUTION If the Spider Stopper Guards do not fit tightl...
Страница 42: ...ates and Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean Check adjustment of fuel scale Is there frost ic...
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Страница 44: ...44 1 2 4 5 6 8 7 15 22 23 16 28 30 32 35 36 37 38 57 58 59 56 55 47 46 45 44 43 29 25 48 39 9 13 14 17 18 21 19 3 27 24 26 33 20 W E B E R W EBER 34 31 39 49 51 52 39 40 41 42 50 53 54...
Страница 45: ...Wheels 2 33 Wheel frame 34 1 4 20 hex nut 35 Cylinder glides 2 36 Glide axle 37 Glide hubcaps 2 38 Cylinder panel 39 1 4 inch nylon washers 12 40 1 4 20 x 1 3 4 inch bolt 41 Splash guards 2 42 Flavori...
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Страница 48: ...le Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for re...