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TRC66-86 *** 1

0506-englisch

TRC 66 - 86

Lombardini Engine
LDW 1003

OPERATING AND
MAINTENANCE
INSTRUCTION MANUAL

Weber Maschinentechnik GmbH

P. O. Box 21 53

D-57329 Bad Laasphe-Rückershausen Germany

Phone +49 27 54 / 398-0

Fax +49 27 54 3 98-101 (Reception) and

++3 98-102 (Spare Parts)

Содержание TRC 66

Страница 1: ...Lombardini Engine LDW 1003 OPERATING AND MAINTENANCE INSTRUCTION MANUAL Weber Maschinentechnik GmbH P O Box 21 53 D 57329 Bad Laasphe R ckershausen Germany Phone 49 27 54 398 0 Fax 49 27 54 3 98 101...

Страница 2: ...TRC66 86 2...

Страница 3: ...on We placed a great emphasis on a user friendly lay out with clear pictorial and textual information In the text you will find figures in brackets which point out to illustrations whereby the first f...

Страница 4: ...s the machine is completely in the operator s field of vision Remote control is forbidden if the machine comes out of sight The personnel must have been or must be instructed in the proper use of a ma...

Страница 5: ...H 57 1 Technical Description 6 1 1 Illustration 6 1 1 1 Overall View 6 1 1 2 Controls and Indicators 8 1 1 3 Operating Elements of the Remote Control 9 EC Declaration of Conformity for Radio Remote Co...

Страница 6: ...TRC66 86 6 1 Technical Description Figure 1 1 1 Illustration 1 1 1Overall View 3 4 1 5 2 1 Drums R H 2 Vibrator 3 Tie down lug front 4 Water cooler hydraulic oil cooler 5 Engine hood...

Страница 7: ...draulic oil tank 2 Drums L H 3 Scraper 4 Hydraulic motors rear not shown 5 Tie down lug 6 Diesel engine not shown 7 Control panel 8 Hydraulic oil filter 9 Lifting lug 10 Anti vandalism flap 11 Hydraul...

Страница 8: ...ntrolled operation 6 Hood unlocking lever 7 Pilot lamp glow system 8 Engine speed adjustment idling full speed 9 Electrical module 10 Drive levers manual operation 11 Function control lamp 12 Alternat...

Страница 9: ...L H 2 Joystick propulsion R H Start 3 Light emitting diode function pilot lamp 4 Light emitting diode accumulator charge 5 Socket charging cable 6 Push button full speed idling 7 Switch engine start...

Страница 10: ...relating to electromagnetic compatibility EMC 89 336 EEC This declaration applies to all items produced The standard relevant for the evaluation of the electromagnetic compatibility is as follows R T...

Страница 11: ...hours of the compactor The scrapers are provided to prevent soil from sticking to the drums Electrics The three phase alternator supplies the voltage for the 12 V electrical system and the battery Th...

Страница 12: ...ulsion Engine manufacturer Lombardini Lombardini Type LDW 1003 LDW 1003 Maximum output in kW HP according to DIN ISO 70020 19 5 26 5 19 5 26 5 Type of combustion 4 stroke diesel 4 stroke diesel Operat...

Страница 13: ...operator s place according to 2000 14 EC in dB A 87 88 Sound power level LWA according to 2000 14 EC in dB A 103 103 Hand arm vibration Weighted root mean square acceleration at the handle measured ac...

Страница 14: ...ER 3 ENGINE TYPE 4 ENGINE SERIAL NUMBER Please fill in the following data of your trench compactor Rating Plate Remote Control 1 Frequency 2 Serial No 3 Sending Module BZT approved German Federal Offi...

Страница 15: ...tion The operator must be assisted by a second person if because of the operating conditions the visibility on the zone of operation is restricted When reversing attention must be paid to the differen...

Страница 16: ...radeability of the machine when driving the compactor on a trailer 2 2 1Loading by Crane Put the compactor out of operation as described in paragraph 2 9 Hang the crane hook 1 1 in the lifting lug 1 2...

Страница 17: ...o paragraph 2 4 4 Checkthecoolantlevelinthecompensationvesseland add coolant if required refer to paragraph 2 4 3 Check the proper function of the controls and safety devices refer to paragraph 2 4 5...

Страница 18: ...ipstick 6 1 wipe the oil from the dipstick with a clean non fluffing cloth and insert the dipstick back into position Pull out the oil dipstick once again Theoillevelmustbebetweenthe min andthe max ma...

Страница 19: ...s because of hot steam Open the hood lock 9 1 Open the hood lock flap 9 2 Open the cover 10 1 The coolant level is correct if the coolant is approx 5cm beneath the upper edge of the filler neck If req...

Страница 20: ...c oil refer to paragraph 3 4 for quantity and specifications Check andifrequired eliminateanyleaksidentified 2 4 5 Checking the Proper Function of the Controls and Safety Devices Move the drive levers...

Страница 21: ...lator will be enough for approx 15 minutes only Whentheredlight emittingdiode 16 3 flashes chargethe accumulator as described in paragraph 4 3 3 2 4 5 2 Checking the Deadman Switch Start the compactor...

Страница 22: ...he hood lock 17 1 to unlock the dashboard 17 2 Pull up the dashboard 17 2 and turn it on the engine console Fasten the receiver 18 1 by means of the rubber rings 18 2 provided for this purpose Connect...

Страница 23: ...TRC66 86 23 Figure20 Figure21 Figure22 Put the sender 21 1 into the bracket 20 1 Connect the receiver 22 1 to the charging cable 22 2 and to the sender 22 3 Close the dashboard 17 2 1 1 1 2 3...

Страница 24: ...service indicator light 26 6 Pilot lamp glow system 26 7 Engine speed adjustment 26 8 When the pilot lamp of the glow system has gone out 26 7 Turn the ignition key 26 1 to the II position As soon as...

Страница 25: ...switch 24 3 to the position For high speed operation move the drive levers 27 1 2 to the front The compactor runs at the speed corresponding to the drive levers position up to the maximum speed of 2 7...

Страница 26: ...the L H drive lever 29 2 less to the front according to the desired curve radius 2 6 3 3 Turning a Narrow R H Curve Push the L H drive lever 30 2 to the front according to the desired curve radius Pu...

Страница 27: ...2 to the Auto position Push the levers 32 2 to the desired direction of travel 2 6 5 Individual Activation of Vibration Turn the switch 32 1 to the position as described above Turn the switch 32 2 fr...

Страница 28: ...djustment knob 33 7 Push the start switch 34 1 located on the sender of the radio remote control to the front and at the same time pull the R H joystick 34 2 as seen from the direction of travel backw...

Страница 29: ...ion of the compactor in the high speed range Lever 35 1 in central position forward or reverse motion of the compactor in the working speed range vibration is turned off Lever 35 1 backwards forwardor...

Страница 30: ...aked and stopped Push the engine speed adjustment knob 36 2 Caution Never stop the diesel engine when running at full speed but let it idle for a short period for cooling down Turn off the engine To d...

Страница 31: ...epressurized Danger to the Environment Drained consumables must be caught and stored in an appropriate container and disposed off according to the relevant environment protection regulations Prior to...

Страница 32: ...to the assembly group on which the work indicated in the column Maintenance Work must be carried out The column Remarks Notes contains cross references on paragraphs of these operating and maintenance...

Страница 33: ...mote control Check the sender s charge if required recharge the sender 4 3 3 Every 50 operating hours Whole compactor Clean Check all screwed connections for tight fit Water cooler hydraulic oil coole...

Страница 34: ...rer Vibrator Change the oil 3 3 7 Hydraulic system Change the hydraulic oil 3 3 6 Hydraulic system Replace the hydraulic oil filter 3 3 5 Every 1 000 operating hours Cooling system Change the coolant...

Страница 35: ...scribed in paragraph 2 9 Caution Drain the engine oil at working temperature only Remove the fastening screws 1 1 on both sides of the engine hood 1 2 Fold the engine hood 2 1 to the front Securetheen...

Страница 36: ...evel according to pragraph 2 4 2 Close the engine hood and secure it by means of the screws 1 1 3 3 2Replacing the Engine Oil Filter Put the compactor out of operation as described in paragraph 2 9 Op...

Страница 37: ...r 10 1 from the air filter body Take out the air filter cartridge 11 1 Knock out the filter cartridge 11 1 or blow it clean with compressed air at a maximum pressure of 5 bar Caution If this method do...

Страница 38: ...riopriate tool in counterclockwise direction to unscrew the filter Danger to the environment Collect any escaping fuel and dispose of it in an environmentally friendly manner Put fresh fuel on the gas...

Страница 39: ...ulic oil filter 14 1 Unscrewthecover 14 2 ofthehydraulicoilfilter 14 1 Take out the filter element 15 1 and replace it by a new filter element Screw the cover 14 2 down to the hydraulic oil filter Scr...

Страница 40: ...ssoonastheoildrainhoseisscreweddown to the valve the drain valve will open and oil will escape Danger Danger of scalds because of hot oil When the used oil has been completely drained Screw down the c...

Страница 41: ...er screw and the drain screw Undo the oil filler screw 17 2 Undo the oil drain screw 17 1 Danger Danger of scalds because of hot oil When the used oil has been completely drained Replace the oil seals...

Страница 42: ...V belt in the middle between the pulleys figure 20 The V belt should show a deflection of approximately 1 cm If the V belt tension is too low tension the belt as follows Loosen the screws 21 22 2 3 P...

Страница 43: ...centrate BS 6580 1985 MIL A 11755D 46193 B Refer to paragraph 2 4 3 for quantities Fuel tank Diesel according to DIN 51601 DK or BS 2869 A1 A2 or ASTM D975 1D 2D Diesel Winter diesel fuel 10 C and low...

Страница 44: ...e maintenance and repair work in paragraph 4 3 allows a quick failure elimination on condition that the given order is precisely kept to when service work is carried out Danger Any service work has to...

Страница 45: ...stment Adjust the idling speed Manual of the engine manufacturer Defective fuse of the glow system Replace the fuse 4 3 2 Battery charge not correct Check the battery if required charge or replace the...

Страница 46: ...l up the dashboard 1 1 and turn it on the engine console Unscrewtheclamps 2 1 2 fromthebatteryterminals and push the clamps aside At first unscrew the clamp 2 1 from the nega tive terminal Undo the fa...

Страница 47: ...1 Pull up the dashboard 4 1 and turn it on the engine console Remove the cover 5 1 and 6 1 from the fuse box 6 2 The fuses protect the following circuits 6 3 20 Ampere ignition key 6 4 30 Ampere rela...

Страница 48: ...e the protection cap 7 2 Caution Charging the accumulator is only allowed with the charger 8 1 deliveredwiththeremotecontrolsystem To start the charging procedure put the plug 8 3 into the socket 7 2...

Страница 49: ...automatically turned off Pull up the hood lock 9 2 to unlock the dashboard 9 1 Pull up the dashboard 9 1 and turn it on the engine console Put the sender 10 1 into the bracket provided for this purpo...

Страница 50: ...enting screw 12 1 of the fuel filter 12 2 Operate the pump lever 13 1 to allow any air in the fuel line to escape through the venting screw 12 1 Proceed in this way until all fuel bubbles have disappe...

Страница 51: ...TRC66 86 51 5 Diagrams 5 1 Electric Diagram...

Страница 52: ...eadmanhandle switch machine stop emergencyforward motion S2 Change over switch remote control manual control S3 Drive lever L H forward motionL H reverse motionL H S4 Drive lever R H forward motionR H...

Страница 53: ...TRC66 86 53 5 2 Hydraulic Diagram...

Страница 54: ...n valves 3 6 Load control valve 3 7 Directional control valves 3 8 Change over valve 4 Return line filter 5 Non return valve 6 Oil water cooler 7 Wheel hub motors with brake 8 Wheel hub motors 9 Gear...

Страница 55: ...ightness Have any failures repaired Fuel tank Add diesel winter fuel up to the lower edge of the filler neck 2 4 1 Engine Check the oil level if necessary add oil up to the upper oil level mark 2 4 2...

Страница 56: ...TRC66 86 56 6 2 Removing Machine Preservatives Assembly Group Measures Remarks Whole compactor Thoroughly clean Battery Install charge if necessary 4 3 1 Compactor Perform pre start work 2 4...

Страница 57: ...TRC66 86 57...

Страница 58: ...9 info webermt nl in France WEBER Technologie SARL 26 rue d Arsonval 69680 Chassieu Telefon Telefax E Mail 33 0 472 791020 33 0 472 791021 france webermt com in Poland WEBER Maschinentechnik Sp zo o U...

Страница 59: ...TRC66 86 59...

Страница 60: ...Im Boden 57334 Bad Laasphe R ckershausen Postfach 2153 57329 Bad Laasphe Telefon 027 54 398 0 Telefax 027 54 398 101 Vibratory Plate Compactors Vibratory Tampers Vibratory Rollers Joint Cutters Poker...

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