TSL 17 Coolant Heater
Operating Instructions
Maintenance Instructions
Service Parts Listing
Страница 1: ...TSL 17 Coolant Heater Operating Instructions Maintenance Instructions Service Parts Listing ...
Страница 2: ... the OPTIONAL 7 Day Digital Timer 5 Startup Sequence Preheat Sequence with OPTIONAL Timer 6 Technical Data 7 Technical Data and Information 7 Electrical Components 8 Fuel Requirements 8 Dimensions 8 Functional Description 9 Switch ON 9 Heating Operation 9 Switch OFF 9 Annual Maintenance 10 General Information 10 Heater 10 Electrical System 10 Combustion Air System 10 Exhaust System 10 Fuel System ...
Страница 3: ...may cause damage to equipment ATTENTION This symbol is used to highlight and draw specific attention to important information Maintenance and Safety Information Read Before Operating the TSL 17 Heater The heater must be switched off before entering filling stations and fuel depots before entering locations where flammable vapors or dust may accumulate e g in the vicinity of fuel coal sawdust or gr...
Страница 4: ... cold The heater should be checked annually by a qualified expert preferably prior to the heating season commencing Liability claims Webasto will not assume any liability if the installation instructions and the notes contained therein are not observed The same applies to improperly performed repairs or those where other than genuine replacement parts have been used In those cases the heater s Gen...
Страница 5: ...ed by pressing the Heater On Off Button on the timer see timer operating instructions on next page The heater can be switched off at any time during operation Automatically Whenever the ignition key is switched off the heater will also shut down If the optional timer is installed the heater will be switched off automatically once the timer reaches the end of a timed cycle preheat mode or whenever ...
Страница 6: ...ress Or to adjust heater start time setting Once start time is set release button Flashing will stop after 5 seconds and day of the week will begin flashing 3 Press Or to select day of the week Once set wait for flashing to stop The heater will start on the time and day selected To program the other two memory locations repeat the above 3 steps for each location Recalling or Cancelling a Programme...
Страница 7: ...the Webasto heater Engine Off 2 Start the vehicles engine DO NOT leave engine idling with all heater fans in the ON position Doing so will decrease the amount of heat available 3 Start the driving route leaving the Webasto heater in the ON position ATTENTION The Webasto heater has a start up and shut down procedure that takes several minutes to complete Repeatedly turning the Webasto heater on and...
Страница 8: ...ump full load part load 26 Watts 2 1 Amps 18 Watts 1 5 Amps Maximum Permissible Ambient Temperature Heater operation storage Metering Pump operation 40 60 C 40 140 F 40 120 C 40 248 F 40 20 C 40 68 F Maximum Allowable Working Pressure Coolant System 0 4 2 5 Bar 5 8 36 PSI Capacity of Heat Exchanger 0 15 Liters 0 039 US gallons Min Capacity of Coolant System 4 0 Liters 1 0 US gallons Min Volume of ...
Страница 9: ...e by the vehicle manufacturer is suitable as fuel for the heater When changing to cold resistant fuels the heater must be operated for approximately 15 minutes to ensure that the fuel line and the fuel pump are also filled with the new type of fuel Any negative effect caused by fuel additives is not known The addition of waste oil is not permitted Dimensions Figure 3 Heater Dimensions Figure 4 Fue...
Страница 10: ...s to reach 161 F 72 C the heater switches to the energy saving part load operation A further rise in temperature up to 171 F 77 C causes the heater to enter a control idle period This also happens when exceeding a total heating operating time of 76 minutes The circulation pump and the operation indicator light if equipped remain on during control idle After cool down of the coolant to 160 F 71 C t...
Страница 11: ...take tube carefully for restrictions and damage Repair or replace if damaged Exhaust System Check the exhaust system carefully for restrictions or corrosion Repair or replace if damaged Fuel System Change fuel filter once a year preferably before the heating season Inspect fuel line for damage restrictions routing or loose connections Repair or replace if damaged Coolant System Inspect all coolant...
Страница 12: ...ated by temperature limiter NOTE After any correction of a malfunction a functional test has to be performed with the heater normally installed in the vehicle General Malfunction Table The following table lists possible malfunctions probable causes and remedies Malfunction Probable Cause Remedy Coolant heater switches off unexpectedly Fault lockout No combustion after start or automatic restart Fl...
Страница 13: ... malfunction codes from the TSL 17 s internal memory This is achieved through the use of a diagnostic interface kit connected to the TSL 17 and a PC computer with Microsoft Windows operating system and the PC Diagnostic software loaded The PC Diagnostic Interface Kit comes complete with connecting hardware including software and user s guide on compact disc Order PC Diagnostics Kit under part numb...
Страница 14: ...gure 5 Schematics B2 Temperature Sensor E Ceramic Igniter Flame Sensor F1 20A Fuse F2 2A Fuse M1 Combustion Air Fan M2 Coolant Circulation Pump X1 Connector 6 Way X2 Connector 2 Way X3 Connector 2 Way X4 Connector 2 Way X5 Connector 2 Way X6 Connector 3 Way X7 Connector 2 Way ...
Страница 15: ...gure 6 Schematics B2 Temperature Sensor E Ceramic Igniter Flame Sensor F1 20A Fuse F2 2A Fuse M1 Combustion Air Fan M2 Coolant Circulation Pump X1 Connector 6 Way X2 Connector 2 Way X3 Connector 2 Way X4 Connector 2 Way X5 Connector 2 Way X6 Connector 3 Way X7 Connector 2 Way ...
Страница 16: ...h parts are modified which parts are new A modification N new part Column Description Sub assemblies or components marked by a point offset to the right are contained in the assembly which is offset one point less Example fuel pump assembly solenoid valve sub assembly gasket component The parts dependent on 12 Volt with red label or dot voltage are marked 24 Volt with green label or dot Séparation...
Страница 17: ...n pump U 4847 12 V pompe de circulation U 4847 12 V with seals and screws avec pièces d étanchéité et vis 16 1 93011C pump housing 193 Corps de pompe 193 for pour U 4847 17 1 93012C pump housing axial Corps de pompe axial for pour U 4847 18 1 92998E burner head heat exchanger control unit tête de brûleur échangeur de chaleur boîtier de commande 19 20 1 87394B universal mounting plate plat de suppo...
Страница 18: ...anti vibration mount M6 silentbloc en caoutchouc M6 alternatives for item 3 facultativement pour rep 3 6 1 255149 clamp collier de serrage 7 1 131320 rubber mounting couche intermédiaire 8 9 10 1 906108A timer 1531 12 V temporisateur 1531 12 V 3 preset times 3 temps préaffichés 11 1 90807A light bulb 12 V lampe 12 V 12 1 474630 mounting kit digital timer cadre avec support 13 1 475866 mounting cas...
Страница 19: ...e 0 75 23 X 24990A receptacle cosse femelle for digital timer connector pour fiche d horloge 24 1 5000756A plug connector 2 pole 2 8 douille à cosses femelles 2 poteau 2 8 metering pump pompe de dosage 25 26 27 1 5000524A wiring harness Thomas Bus faisceau des câbles Thomas Bus Thomas Bus replacement part Autobus de Thomas pièce de rechange Item Repére Quantity Nombre Part No Référence A N Descrip...
Страница 20: ...andpipe Ø 5 5 mm dispositif de prise réservoir Ø 5 5 mm 4 5 50484032B fuel line connector id Ø 4 5 mm x 50 mm lg tuyau de combustible connecteur di Ø 4 5 mm x 50 mm lg 5 X 34859B fuel line connector 90 id Ø 4 5 mm tuyau de combustible connecteur 90 di Ø 4 5 mm 6 10 330027 hose clamp Ø 10 mm collier de serrage Ø 10 mm 7 X 379670 hose clamp Ø 12 mm pince pour tuyau flexible Ø 12 mm 8 X 463949 hose c...
Страница 21: ...m x 450 mm tuyau flexible Ø 22 mm x 450 mm combustion tubing tuyauterie de combustion 27 1 5000642A flexible pipe AA Ø 22 mm x 500 mm tuyau flexible Ø 22 mm x 500 mm combustion tubing tuyauterie de combustion 28 1 5000643A flexible pipe AA Ø 22 mm x 1 m tuyau flexible Ø 22 mm x 1 m combustion tubing tuyauterie de combustion 29 1 5000644A flexible pipe AA Ø 22 mm x 1 5 m tuyau flexible Ø 22 mm x 1 ...
Страница 22: ...m collier de serrage Ø 25 mm 7 1 50900126A flexible exhaust pipe Ø 22 mm x 1 m stainless steel with cap pipe d échappement Ø 22 mm x 1 m acier inoxydable flexible avec capot Thomas Bus replacement part Autobus de Thomas pièce de rechange 8 X 5000322A flexible exhaust pipe Ø 22 mm x 5 m stainless steel pipe d échappement flexibleØ 22 mm x 5 m acier inoxydable 9 X 5000323A flexible exhaust pipe Ø 22...
Страница 23: ...ormed ends extrémités formées par 180 22 X 66934B hose connector 20 x 20 mm connecteur de tuyau 20 x 20 mm 23 66908B hose connector 18 x 20 mm connecteur de tuyau 18 x 20 mm 24 2 900611 hose connector 5 8 x 3 4 connecteur de tuyau 5 8 x 3 4 alternate item article alternatif 66908B 25 X 901052 hose clamp Ø 19 27 mm pince pour tuyau flexible Ø 19 27 mm 26 X 901097 hose clamp Ø 23 32 mm pince pour tu...
Страница 24: ...udes software and adapter inclut le logiciel et l adapteur 92566B 2 1 92566B A test adapter examinez l adapteur no fig 1 63378A workshop manual English Thermo Z C TSL 17 manuel d atelier l anglais Thermo Z C TSL 17 available at www techwebasto com disponible à www techwebasto com no fig 1 907636 troubleshooting guide guide de dépannage available at www techwebasto com disponible à www techwebasto ...
Страница 25: ...www webasto us Webasto Product N A Inc 24 ...
Страница 26: ...838A Webasto Product N A Inc 15083 North Road Fenton MI 48430 Technical Assistance Hotline USA 800 555 4518 Canada 800 667 8900 Numéro d assistance technique É U 800 555 4518 Canada 800 667 8900 www webasto us www techwebasto com ...
