18
OIL PRIMARY CONTROL FAULT
CHART
Table 3- Oil Primary Control Fault Chart
RED LED FAULT CODE
FAULT DESCRIPTION
CORRECTIVE ACTION
Long flash followed by 1 short flash
Cad cell is exposed to light
See page10
Long flash followed by 2 short flash
Igniter output internal short
Replace control
Long flash followed by 3 short flash Fuel Solenoid output internal short
Replace control
Long flash followed by 4 short flash
Motor output internal short
Replace control
Long flash followed by 5 short flash
No ignition detected, lockout
See page 11
Long flash followed by 6 short flash
Solenoid valve shorted to ground
See page 7
Long flash followed by 7 short flash
Igniter shorted to ground
See page 7
Long flash followed by 8 short flash
Motor shorted to ground
See page 7
Note- Long flash is 2 second long and short flashes are ½ second long. Fault codes will flash on/off
continuously until voltage is removed from the white command wire.
SEQUENCE OF OPERATION: BURNERS WITH WAYNE 12Vdc OIL PRIMARY
CONTROL 101382-001
BURNER OPERATION
On every call for heat the oil primary control performs an internal safety check; verifying the cad cell is not registering a
false flame signal.
Completing a successful check, the burner’s blower motor is energized; after 3 seconds the ignition
device is energized, and in another 3 seconds the fuel solenoid is energized which begins the 15 second trial for ignition.
Once flame is established the oil primary control will monitor the presence of flame by using the cad cell
’s resistance
signal. The igniter is de-energized 15 seconds after a flame signal has been proven. Burner operation will continue until
power is removed from the white command wire on the oil primary control. When power is removed from the white
command wire the burner solenoid is de-energized and the motor will perform a 30 second post-purge before shutdown. If
the presence of a
flame is not detected during the trial for ignition, the oil primary control will go into a “lock-out” condition.
If this occurs, proceed to the section titled SAFETY LOCK-OUT TIME.
SAFETY LOCK-OUT TIME
Ignition failure occurs during the first
“trial for ignition” period
The cad cell monitors the combustion chamber for a presence of flame during the
burner’s trial for ignition period. If the
presence of a flame is not detected the oil primary control will go into a lockout condition. When the oil primary control
goes into lockout it will de-energize the burner, and the
control’s red LED light located on the bottom of the control will
flash for 2 seconds followed by five short 0.5 second flashes. The red LED will repeat this sequence until the control is
reset. Remove power from the white command wire for 2 seconds to reset the control. If normal ignition does not occur
see
GENERAL TROUBLESHOOTING GUIDE
on page 7.
Intermittent flame failure occurs during
a “call for heat”
If the oil primary control stops sensing the presence of a flame after the signal has been proven and the trial for ignition
timer has expired, the oil primary control will re-energize the ignition device. The oil primary control then enters another
“trial for ignition” period. If flame signal is proven during the trial for ignition, and lost after the trial for ignition timer expires
the control will go into another
“trial for ignition” period. If no flame is proven during the trial for ignition period the control
will go into a lockout condition. If normal ignition does not occur see
GENERAL TROUBLESHOOTING GUIDE
on page 7.
Repeated re-start attempts of a non-lighting burner could lead to the buildup of un-burned fuel in
the combustion chamber. This may cause smoking and possible detonation that will damage the equipment if the
burner does light.
