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9

LDTC0520 / LDTC1020 LASER DIODE AND TEMPERATURE CONTROLLER

The controller measures the load temperature by driving a 

current through the temperature sensor and measuring the 

voltage drop across it. Similarly to the laser driver, you do 

not directly adjust the setpoint on the temperature controller; 

rather, you adjust a voltage signal that represents the sensor 

voltage at the desired temperature setpoint. The controller 

continuously compares the setpoint voltage and the actual 

sensor  voltage.  If  there  is  a  difference  between  the  two 

signals the controller adjusts the output current—thereby 

driving the TEC or heater to change temperature—until the 

difference is zero.

Once the actual sensor voltage equals the setpoint voltage, 

the controller makes minor adjustments to the output current 

in order to keep the difference at zero. 

The controller includes features that help protect the load 

from  damage,  and  also  make  it  more  versatile  in  a  wide 

array of applications.

•  Independent heating and cooling current limits to protect 

from thermal runaway situations.

•  The temperature setpoint can be adjusted with the 

onboard trimpot or by an external voltage signal.

• 

Control loop: the controller employs a smart Proportional‑

Integrating control loop to adjust the drive current. The 

proportional term is user‑adjustable, and when properly 

configured will quickly settle the load to temperature with 

minimal overshoot and ringing.

OPERATING INSTRUCTIONS
TEMPERATURE CONTROLLER

These instructions are written for the most common 

application  of  the  LDTCxx20  Controllers:  driving  a  laser 

diode,  and  controlling  a  Peltier‑type  thermoelectric  cooler 

with a 10 kΩ thermistor sensor. We recommend you read and 

completely understand these instructions before proceeding 

with wiring the controller. Information for other configurations 

is also included in the technical support section on 

 

page 16.

 

Wavelength  recommends  configuring  the  temperature 

controller  before  configuring  the  laser  diode  driver. 

Additionally,  we  recommend  using  test  loads  to  simulate 

the thermistor, TEC or heater, laser diode, and photodiode. 

Schematics for test loads are presented in 

Figure 6 

and 

Figure 7 on page 3

.

These instructions detail the steps necessary to configure 

the current limits for the temperature controller using a test 

load. Once that is done, the controller is reconfigured with 

the thermal load and sensor for your application. Then the 

laser driver is configured with a test load. Finally, the laser 

diode is connected and the LDTCxx20 is ready to enter 

regular service.

!

Make  certain  the  output  leads  are  not 

shorted. If the Laser Output or Temperature 

Controller Output leads are shorted during 

setup, current will flow and the LDTC may be 

damaged.

The configuration sequence is as follows:

•  Connect the power supplies and test loads

•  Set the current limit

•  Replace the test loads with your temperature sensor 

and TEC

• 

Configure for external or local (internal) control

•  Adjust the temperature setpoint and monitor the 

controller

Содержание LDTC0520

Страница 1: ...ntrol module is known for precision and reliability Independent cooling and heating current limits allow the LDTC to be used with thermoelectric coolers or resistive heaters and either negative or positive temperature coefficient sensors FEATURES AND BENEFITS Small package size Single or dual supply operation LD current range 500 mA or 1 A Compatible with Type A and B lasers Slow start laser diode...

Страница 2: ...ect diagram with a laser diode separate power supplies and a thermoelectric cooler The LDTCxx20 is compatible with Type A and Type B lasers but will not drive Type C lasers see Figure 3 VDD_FL VDD_WTC VS GND SP1 SP2 LD SHD Enable LD current COM EXT LD SETpoint COM LD P Monitor LD I Monitor ACT T Monitor SET T Monitor EXT T SETpoint COM LDC PDA Spare LDA COM TEC TEC SEN SEN COM J1 J2 J3 VDD_WTC VDD...

Страница 3: ...resistor value to change the output current 1 Ω 2 W Figure 5 Constant Power Mode Test Load NOTE To determine the actual drive current measure the voltage drop across the 1 Ω resistor Do not insert an ammeter in series with the output circuit doing so may cause instability in the control loop To stay within the Safe Operating Area while using the test load VS must not exceed 5 V Temperature Control...

Страница 4: ...s pin is proportional to the photodiode current Voltage range 0 to 2 V Transfer function shown in Table 2 8 LD I M Blue Laser current monitor output The signal on this pin is proportional to the actual laser output current Transfer function shown in Table 2 9 ACT T M Red Blk Actual temperature sensor voltage monitor output Output voltage equals the voltage drop across the temperature sensor Voltag...

Страница 5: ...LIM test point on the circuit board ACT T M 1 V V The ACT T M voltage matches the voltage drop across the temperature sensor SET T M 1 V V The SET T M voltage matches the setpoint voltage set by the onboard trimpot or the EXT T SET input pin J2 11 EXT T SET 1 V V The external temperature setpoint input Table 3 Wiring Diagram Reference and LIM Trimpot Functions SENSOR TYPE LOAD TYPE VDD_WTC AND VS ...

Страница 6: ... Term Stability 24 hours 0 011 TAMBIENT 25ºC OUTPUT Peak Current IMAX 495 to 505 990 to 1010 mA Compliance Voltage VDD_FL 0 5 VEXT LD SET V IMAX 500 mA Rise Time 300 nsec ILD 500 mA Fall Time 300 nsec ILD 500 mA Bandwidth Constant Current 2 500 kHz Sinewave input signal Delayed Start 100 msec Slow Start Ramp 15 mA msec Depth of Modulation 99 100 kHz sinewave LD POWER SUPPLY Power Supply Voltage VD...

Страница 7: ...TORS Internal T SET Voltage Range 3 0 to 4 V Product Revision C EXT T SET Input Impedance 1 MΩ EXT T SET Input Voltage Range 0 to 3 3 V EXT T SET Input Damage Threshold 0 to 3 6 V Setpoint vs Actual Temperature Accuracy 0 1 2 4 mV TSET 25ºC 10 kΩ thermistor FEEDBACK LOOP P Proportional Gain 18 20 22 A V I Integrator Time Constant 2 3 4 5 sec 1 When using resistive heaters stability can only be con...

Страница 8: ...urrent in order to change the temperature of the sensor that is connected to the thermal load The goal is to make the voltage across the sensor match the setpoint voltage and then keep them equal in spite of changes to ambient conditions and variations in thermal load SAFETY INFORMATION THERMAL DESIGN CONSIDERATIONS SAFE OPERATING AREA DO NOT EXCEED INTERNAL POWER DISSIPATION LIMITS Before attempt...

Страница 9: ...ture with minimal overshoot and ringing OPERATING INSTRUCTIONS TEMPERATURE CONTROLLER These instructions are written for the most common application of the LDTCxx20 Controllers driving a laser diode and controlling a Peltier type thermoelectric cooler with a 10 kΩ thermistor sensor We recommend you read and completely understand these instructions before proceeding with wiring the controller Infor...

Страница 10: ...erature controller power supplies may need to be isolated from each other or a bipolar supply may be required Refer to page 21 Wavelength recommends using the best quality power supplies available based on your application Noise on the power supply inputs will affect the overall system noise performance particularly on the laser driver VDD_FL 3 12 V Current draw for electronics 10 mA laser VDD_WTC...

Страница 11: ... temperature sensor if you are using a resistive heater and or a PTC temperature sensor refer to page 16 for instructions Refer to the TEC datasheet to determine the maximum allowable drive current ILIM As seen in Figure 10 an ammeter directly measures the current through the TEC or RLOAD Prior to applying power ensure that all trimpots are turned completely OFF by turning them a full twelve turns...

Страница 12: ... TREF switch to INT down To reference the EXT T SET input set the TREF switch to EXT up J1 J2 J3 Figure 12 Configuration DIP Switches ADJUST THE TEMPERATURE SETPOINT If the LDTC is configured for onboard temperature control the setpoint is adjusted using the T SET trimpot accessible through the hole in the cover The temperature setpoint corresponds directly to the desired voltage drop across the t...

Страница 13: ...ent ILIM Measure the exact resistance of the test load RLOAD then calculate the VLIM voltage drop across the test load resistor VLIM ILIM RLOAD 1 Set the I SET trimpot to zero by turning fully counter clockwise at least 12 turns set the I LIM trimpot to full scale by turning it clockwise at least 12 turns Set the CC CP switch to CC Switch on the VDD_FL power supply the FL POWER LED will illuminate...

Страница 14: ...nabled and driving a laser diode The laser diode may be damaged or destroyed ADJUST THE LASER OUTPUT SETPOINT If the LDTC is configured for onboard laser control the septoint is adjusted using the ISET trimpot accessible through the hole in the front cover If the LDTC is configured for external setpoint control connect the signal source to Pin J2 5 Example setpoint circuits are shown on page 19 an...

Страница 15: ...he load resistor at the limit current VLIM ILIM RLOAD Adjust the thermistor test load to 10 kΩ resistance Place the multimeter leads across the test load resistor Switch on the power supplies Adjust T SET fully counter clockwise to simulate a high temperature setpoint If you are using an NTC sensor If VDD_WTC and VS are tied the LIM A trimpot must be set to zero fully counterclockwise at least 12 ...

Страница 16: ...e Heater VDD_WTC and VS Separated WIRE THE LDTC TEMPERATURE CONTROLLER ALTERNATE APPLICATIONS The LDTC can be wired in a number of different configurations using different temperature sensors and load transducers Table 4 identifies which wiring diagram to use for each case If the sensor is not a 10 kΩ thermistor then you must make internal modifications to the LDTC Refer to page 17 for instruction...

Страница 17: ...Thermistor 200 kΩ 10 µA Open 1 500 kΩ Thermistor 1 MΩ 2 µA Open 1 100 Ω Pt RTD 2 kΩ 1 mA 100 Ω 10 1 kΩ Pt RTD 2 kΩ 1 mA Open 1 LM335 2 kΩ 1 mA Open 1 AD590 Open Open 1 RBias Sensor Gain Resistor Rs 100 Ω Figure 20 Location of RBIAS and RS Rev C only RBias Sensor Gain Resistor Rs 100 Ω Figure 21 Location of RBIAS and RS Rev A B only Adjust Sensor Gain If the desired temperature setpoint results in ...

Страница 18: ... PGAIN in A V from RP use Eq 5 100 5 PGAIN 100000 1 RP To locate RI and RP on Rev C only refer to Figure 22 Figure 22 RP and RI Component Locator Topside of Board Product Rev C only Table 7 lists the suggested resistor values for RI versus sensor type and the ability of the thermal load to change temperature rapidly Table 7 Integrator Time Constant vs Sensor Type and Thermal Load Speed SENSOR TYPE...

Страница 19: ...lculate RPD value using Eq 8 IPDMAX is in A and RPD is in Ω IPDMAX 1 8 RPD 3 Change R31 appropriately 4 Replace thermal compound on the FL500 s and reinstall PCB on the supports EXTERNAL SETPOINT CIRCUITS With the TREF and LDREF switches set to EXT up the LDTC will reference the analog inputs for the temperature and laser current setpoints respectively In both cases a benchtop voltage source or DA...

Страница 20: ...imit setting The transfer function is found in Table 2 and varies according to the controller model number VLD I LIM ILIM 9 Transfer Function Remove the two screws securing the cover of the LDTCxx20 lift off the cover and locate the test point above the I LIM trimpot refer to Figure 28 for Rev C only and Figure 29 for Rev A B only Connect the positive lead of the DVM to the test point and the nega...

Страница 21: ...n the power supply is effectively shorted to ground via the laser diode case The power supply will overheat blow a fuse or otherwise fail To remedy the situation connect the GND pin on connector J1 to the negative terminal of the power supply but not to Earth ground Refer to Figure 31 Internal Laser Driver Electronics LDTCxx20 J1 1 J3 1 J3 2 J3 4 J1 4 CORRECT _ VDD_FL Power Supply Figure 31 Case S...

Страница 22: ...e X axis mark the supply voltage VDD_FL Extend a diagonal line from VDD_FL to the intersection of the VDROP and IMAX lines this is the Load Line If the Load Line crosses the Safe Operating Area line at any point the configuration is not safe If the SOAcalculator indicates the LDTC will be outside of the Safe Operating Area the system must be changed so that less power is dissipated within the driv...

Страница 23: ...e and bias current should be selected to maximize sensitivity at the target temperature Thermistors provide the best performance particularly for applications where a single setpoint temperature must be accurately maintained For example at 25 C a 10 kΩ thermistor has a sensitivity of 43 mV C whereas an RTD sensor has a sensitivity of 4 mV C Proportional control term is set too high Reduce the valu...

Страница 24: ...lockwise or by increasing the signal voltage on the EXT LD SET input pin J2 5 Laser current limit too low Refer to page 13 for instructions on setting the laser driver current limit Laser driver is compliance limited Check the laser diode specifications to determine the forward voltage VF Make sure that the LDTCxx20 is not compliance limited Refer to the Electrical Specifications table on page 6 I...

Страница 25: ...ng 22 AWG I O CABLE WCB302 INCLUDED WITH LDTCxx20 Molex KK 7880 Series Connector Housing Molex 10 11 2123 Pin Molex 46999 0101 36 Long 22 AWG PIN WIRE COLOR 1 VDD_FL GREEN 2 VDD_WTC RED 3 VS WHITE 4 GND BLACK PIN WIRE COLOR PIN WIRE COLOR 1 LDC BLACK 6 TEC RED W BLK 2 PDA WHITE 7 TEC ORANGE 3 SP3 BLUE 8 SEN WHT W BLK 4 LDA RED 9 SEN ORG W BLK 5 COM GREEN 10 COM GRN W BLK PIN WIRE COLOR PIN WIRE CO...

Страница 26: ...E AND TEMPERATURE CONTROLLER MECHANICAL SPECIFICATIONS DIMENSIONS LDTC0520 LDTC1020 0 125 3 18 1 08 27 4 2 90 73 7 0 15 3 8 2 60 66 0 2 10 53 3 2 35 59 7 0 125 3 18 THROUGH 2 PLS 0 13 3 3 Figure 36 LDTC0520 LDTC1020 Dimensions All Tolerances 5 units in inches mm ...

Страница 27: ...ment is subject to change without notice Wavelength will not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material No part of this document may be translated to another language without the prior written consent of Wavelength SAFETY There are no user serviceable parts inside this product Return the pro...

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