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Benchmark 750-3000 Operation, Service & Maintenance Guide-Latin America

OMM-0132_A

AERCO International, Inc.

•

100 Oritani Dr.

•

Blauvelt, NY 10913

Page

162

GF-206-LA

Ph.: 800-526-0288

01/02/2018

GF-206-LA

OPERATION, SERVICE and MAINTENANCE GUIDE

Natural Gas, Propane Gas, or Dual Fuel Fired Modulating, Condensing Boilers

Initial Release: 01/02/2018

USER MANUAL

(2 of 2)

SEE ALSO:

Benchmark

Installation and Startup Guide

OMM-0131 (GF-205-LA)

750, 1000, 1500, 2000, 2500, and 3000 MBH Boilers

Natural Gas:

•

BMK 750

•

BMK 1000

•

BMK 1500

•

BMK 2000

•

BMK 2500

•

BMK 3000

APPLIES TO MODELS:

Applies to Serial Numbers:

G-17-2400 and above.

Dual-Fuel

(NG/P)

•

BMK 1500DF

•

BMK 2000DF

•

BMK 2500DF

•

BMK 3000DF

Propane:

•

BMK 750P

•

BMK 1000P

•

BMK 1500P

•

BMK 2000P

•

BMK 2500P

•

BMK 3000P

Содержание AERCO Benchmark BMK 1500DF

Страница 1: ...r Dual Fuel Fired Modulating Condensing Boilers Initial Release 01 02 2018 USER MANUAL 2 of 2 SEE ALSO Benchmark Installation and Startup Guide OMM 0131 GF 205 LA 750 1000 1500 2000 2500 and 3000 MBH...

Страница 2: ...COMBUSTION CAL Menus 23 2 9 BST BOILER SEQUENCING TECHNOLOGY MENU 24 2 10 CALIBRATION MENU 27 SECTION 3 MODES OF OPERATION 29 3 1 INTRODUCTION 29 3 2 INDOOR OUTDOOR RESET MODE 29 3 2 1 Reset Ratio 29...

Страница 3: ...SDUCER 56 SECTION 5 TROUBLESHOOTING GUIDE 57 5 1 INTRODUCTION 57 5 2 ADDITIONAL FAULTS WITHOUT SPECIFIC FAULT MESSAGES 69 APPENDIX A BOILER MENU ITEM DESCRIPTIONS 71 TABLE A 1 OPERATING MENU ITEM DESC...

Страница 4: ...000 Operation Service Maintenance Guide Latin America CONTENTS Page 4 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA This page inten...

Страница 5: ...HR OUTPUT RANGE BTU HR MINIMUM MAXIMUM MINIMUM MAXIMUM BMK 750 50 000 14 6 kW 750 000 220 kW 47 750 14 kW 716 250 210 kW BMK 1000 50 000 14 6 kW 1 000 000 293 kW 48 300 14 15 kW 968 000 284 kW BMK 15...

Страница 6: ...BMS II AERCO Boiler Management Systems BLDG Bldg Building BST AERCO on board Boiler Sequencing Technology BTU British Thermal Unit A unit of energy approximately equal to the heat required to raise 1...

Страница 7: ...s products IP Internet Protocol ISO International Organization for Standardization Lbs Pounds 1 lb 0 45 kg LED Light Emitting Diode LN Low Nitrogen Oxide MA mA Milliampere 1 thousandth of an ampere MA...

Страница 8: ...FDX transmission of data based on the RS422 Standard RS485 or EIA 485 A standard for serial half duplex HDX transmission of data based on the RS485 Standard RTN Rtn Return SETPT Setpt Setpoint Tempera...

Страница 9: ...t off all incoming and outgoing water shutoff valves Carefully decrease all trapped pressures to zero before performing maintenance Before attempting to perform any maintenance on the unit shut off al...

Страница 10: ...emergency shutdown manual gas valve to operating personnel Figure 1 1 Manual Gas Shutoff Valve 1 3 PROLONGED SHUTDOWN After prolonged shutdown it is recommended that the startup procedures and safety...

Страница 11: ...factory trained personnel may void the equipment warranty In addition the following WARNINGS and CAUTIONS must be observed at all times WARNING ELECTRICAL VOLTAGES IN THIS SYSTEM INCLUDE 120 or 220 VA...

Страница 12: ...ers utilize the C More Controller shown in Figure 2 1 This panel contains all of the controls indicators and displays necessary to operate adjust and troubleshoot the boiler These operating controls i...

Страница 13: ...ger display flashes shows header temperature 3 VFD Display Vacuum Fluorescent Display VFD consists of 2 lines each capable of displaying up to 16 alphanumeric characters The information displayed incl...

Страница 14: ...was pressed and the menu item is flashing pressing the arrow key will increment the selected setting DOWN Arrow When in one of the main menu categories Figure 2 2 pressing this key will select the dis...

Страница 15: ...essing Procedure Accessing and initiating each menu and option is accomplished using the menu keys shown in Figure 2 1 Therefore it is imperative that you be thoroughly familiar with the following bas...

Страница 16: ...oilier Sequencing Technology is enabled BST is described in detail in Section 6 of the Benchmark 750 3000 Installation and Startup Guide OMM 0131 GF 205 LA Figure 2 2 Menu Structure NOTE The following...

Страница 17: ...4 C 240 F 116 C 2 Outlet Temp 30 F 1 1 C 240 F 116 C Configuration Menu 3 Inlet Temp 30 F 1 1 C 240 F 116 C 4 Air Temp 70 F 56 7 C 245 F 118 C 5 Outdoor Temp 70 F 56 7 C 130 F 54 4 C Configuration Me...

Страница 18: ...enter date and time and units of temperature measurements A view only software version display is also provided to indicate the current C More Controller software version A full description of each i...

Страница 19: ...itions no changes will be required TABLE 2 4 CONFIGURATION Menu MENU ITEM DISPLAY AVAILABLE CHOICES OR LIMIT DEFAULT Minimum Maximum 1 Internal Setpt 40 F 4 4 C 240 F 115 6 C 130 F 54 4 C 2 Unit Type...

Страница 20: ...F 0 C 10 F 5 5 C 5 F 2 75 C 22 Network Timeout 5 sec 999 sec 30 sec 23 Shutoff Dly Temp 0 F 0 C 25 F 13 75 C 10 F 5 5 C 24 Demand Offset 0 F 0 C 25 F 13 75 C 10 F 5 5 C 25 Deadband High 0 F 0 C 25 F...

Страница 21: ...speed of the unit s blower motor based on air temperature and air density at prescribed Air Fuel Valve positions open This is accomplished by providing a DC drive voltage to the motor which then adjus...

Страница 22: ...ent value 9 Set Stdby Volt 0 10 00 V 2 00 V 2 00 V 10 Oxygen Level Displays current value TABLE 2 7b COMBUSTION CAL Menu BMK 1500 2000 DUAL FUEL MENU ITEM DISPLAY MINIMUM MAXIMUM DEFAULT NATURAL GAS P...

Страница 23: ...splays current value TABLE 2 8b COMBUSTION CAL Menu BMK 2500 3000 DUAL FUEL MENU ITEM DISPLAY MINIMUM MAXIMUM DEFAULT NATURAL GAS PROPANE BMK 2500 BMK 3000 BMK 2500 BMK 3000 1 CAL Voltage 14 0 25 10 0...

Страница 24: ...within the item list The Items contained in group 1 BST Monitor Items are always displayed within the menu as these items are critical for proper system operation Therefore the BST Monitor Items Head...

Страница 25: ...5 28 Setpoint Setback Disable Enable Disable 29 Setback Setpoint BST Setpt Lo Limit BST Setpt HI Limit 130 F 54 4 C 30 Setback Start 12 00am 11 59pm 12 00am 31 Setback End 12 00am 11 59pm 12 00am 32 R...

Страница 26: ...8 9 C 60 F 15 6 C 58 BST COMM MENU Disabled Enabled Disabled 59 Comm Address 0 127 0 60 BST Min Addr 1 128 1 61 BST Max Addr 1 128 8 62 SSD Address 0 250 247 63 SSD Poll Control 0 1000 0 64 Err Thresh...

Страница 27: ...sec 6 FFWD Temp Disply Enabled or Disabled Disabled 7 Outlet Tmp Dsply Enabled or Disabled Disabled 8 Inlet Tmp Dsply Enabled or Disabled Disabled 9 Valv Pos Out Dsp Enabled or Disabled Enabled 10 Exh...

Страница 28: ...34 Stop Level 0 Start Level 16 35 Start Level Stop Level 40 22 36 Skip Range Cntr 10 95 40 37 Skip Range Span 0 3 0 38 Skip Speed 0 5 2 0 0 5 39 O2 Gain 0 500 1 500 1 000 40 O2 Offset 24 0 2 0 1 0 41...

Страница 29: ...Once adjusted the supply header temperature will increase by that number for each degree that the outside air temperature decreases For instance if a reset ratio of 1 6 is used for each degree that ou...

Страница 30: ...to Section 2 3 C More Controller Menus above for detailed instructions on navigating the menus 7 Press the CHANGE key The display will begin to flash 8 Use the and arrow keys to select the desired Bui...

Страница 31: ...C The factory default setting for the REMOTE SETPOINT mode is 4 20 mA 1 5 VDC With this setting a 4 to 20 mA 1 to 5 VDC signal sent by an EMS or BAS is used to change the unit s setpoint The 4 mA 1V s...

Страница 32: ...shield must be connected at the source When driving multiple units each unit s wiring must conform to the above 3 4 2 Remote Setpoint Startup Since this mode of operation is factory preset and the set...

Страница 33: ...information 3 5 1 Direct Drive Field Wiring The only wiring connections necessary for DIRECT DRIVE mode are connection of the remote signal leads from the source to the unit s I O Box For either a 4 2...

Страница 34: ...odbus network refer to Modbus Communication Manual GF 114 To enable the ACS mode you must set menu items Boiler Mode and Remote Signal in the Configuration menu as follows TABLE 3 4 ACS Mode Settings...

Страница 35: ...nt containing up to eight combination boilers that are Domestic Hot Water Priority DHW PRIORITY boilers along with building heat BLDG HEAT boilers and one hydronic isolation valve in the main header b...

Страница 36: ...oiler Mode Remote Signal and Internal Setpt in the Configuration menu as follows TABLE 3 5 Combination Mode Settings MENU OPTION SETTING Boiler Mode Combination Remote Signal Network Internal Setpt 40...

Страница 37: ...except clean Air Filter 2500 3000 58025 10 24 Month Water Fireside 58025 01 plus Burner LWCO Air Filter replacement 58025 18 Same as 58025 10 except clean Air Filter WARNING Prior to servicing ensure...

Страница 38: ...gnition spark required to light the burner the igniter injector also contains a gas injector tube which connects to the staged ignition assembly Figure 4 1a through Figure 4 1c shows the complete burn...

Страница 39: ...Removed from Boiler Figure 4 1c BMK 2500 3000 Burner Assembly Removed from Boiler BLOWER BLOWER PLENUM IGNITER INJECTOR ASSEMBLY FLAME DETECTOR BURNER PLENUM FLANGE BURNER TOP PLATE FLAME OBSERVATION...

Страница 40: ...from the four 4 pins in the side panels 3 Disconnect the cable from the igniter injector see Figure 4 1a Figure 4 1c above 4 Referring to Figure 4 2a Figure 4 2c below use a 7 16 open end wrench to d...

Страница 41: ...er injector apply a high temperature conductive anti seize compound to the threads 8 Reinstall the igniter injector in the burner plate using 1 to 3 indexing washers as needed so that when the igniter...

Страница 42: ...re 4 3a BMK 750 1000 Igniter Injector Orientation Figure 4 3b BMK 1500 2000 Igniter Injector Orientation Figure 4 3c BMK 2500 3000 Igniter Injector Orientation IGNITER INJECTOR INJECTOR TUBE BURNER PL...

Страница 43: ...If eroded the detector should be replaced Otherwise clean the detector with a fine emery cloth 7 Reinstall the flame detector and flame detector gasket 8 Reconnect the flame detector lead wire 9 Reins...

Страница 44: ...ECTION The following parts will be required for reassembly after burner inspection BMK 750 1000 Burner Inspection Parts Part No Description 81143 Burner Gasket 81048 Flame Detector Gasket 81064 Blower...

Страница 45: ...igniter injector from the burner plate using a 1 open end wrench 9 Disconnect the unit wiring harness connectors from the air fuel valve and blower motor 10 Disconnect the wire leads connected to the...

Страница 46: ...ket NOTE During reassembly apply a light coating of high temperature anti seize lubricant to the threads of the igniter injector and grounding screw Also ensure that the igniter injector is properly p...

Страница 47: ...er to the OFF position Disconnect AC power from the unit and turn off the gas supply 2 Remove the top shroud from the unit by grasping the top handle and lifting straight up This will disengage the sh...

Страница 48: ...Details Figure 4 5c BMK 2500 3000 Burner Assembly Mounting Details 3 8 16 HEX NUTS 8 each 5 16 x 1 3 4 BOLTS 5 16 WASHERS NYLOCK NUTS 4 each A F VALVE PLENUM AIR FILTER AIR FUEL VALVE GAS TRAIN BLOWE...

Страница 49: ...16 x 1 3 4 bolts washers and nuts from the blower plenum where it attaches to the blower See Figure 4 5a 4 5b BMK 1500 2000 or Figure 4 5c 4 5d BMK 2500 3000 10 You must either rig a support for the b...

Страница 50: ...Location 15 Beginning with the burner assembly reinstall all the components in the reverse order that they were removed When reinstalling the blower plenum removed in step 11 tighten the 3 8 16 nuts...

Страница 51: ...as follows Condensate Drain Trap Maintenance Instructions 1 Disconnect the external condensate trap by loosening and then removing connections on the inlet and outlet sides of the condensate trap see...

Страница 52: ...2500 3000 88014 To inspect replace the air filter proceed as follows Air Filter Cleaning and Replacement Instructions 1 Set the ON OFF switch on the C More Controller to the OFF position Disconnect A...

Страница 53: ...clamp with a flat tip screwdriver or 5 16 nut driver 7 Replace the top shroud on the unit and return boiler to service use 4 9 WATER CUTOFF LWCO CAPACITOR INTEGRITY TEST The LWCO capacitor should be...

Страница 54: ...fore performing the procedure described in this instruction Serious personal injury or death may occur if this warning is not observed 2 Remove the Shell Harness Cable male connector from the P 5 fema...

Страница 55: ...ng instructions must be followed Shutting Boiler Down For An Extended Period Instructions 1 Set ON OFF switch on the C More Controller to the OFF position to shut down the boiler s operating controls...

Страница 56: ...tomatically shuts down The monitor s wires are connected to the I O board s Spark Signal terminals see section 2 11 4 in the Benchmark 750 3000 Installation and Startup Guide OMM 0131 GF 205 LA for de...

Страница 57: ...s follows to isolate and correct the fault Fault Correction Instructions 1 Observe the fault messages displayed in the C More Controller display 2 Refer to the Fault Indication column in Troubleshooti...

Страница 58: ...n Service Maintenance Guide Latin America SECTION 5 TROUBLESHOOTING GUIDE Page 58 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Thi...

Страница 59: ...nspect for signs of blockage clean or replace as necessary 4 Remove the Blocked Inlet switch and inspect for signs of blockage clean or replace as necessary 5 Check the continuity of the Blower Proof...

Страница 60: ...wer including any ductwork leading up to the combustion blower for signs of blockage 5 During the start sequence verify that 24 VAC is present between each side of the switch and ground If 24 VAC is n...

Страница 61: ...ype voltage or current 1 Check I O Box to ensure signal is hooked up Hook up if not installed If installed check polarity Measure signal level Check wiring continuity between source and unit 2 Check s...

Страница 62: ...Stepper IGST board failed to activate when commanded 2 Relay is activated when not in Demand 1 Press CLEAR button and restart the unit If the fault persists replace Ignition Stepper IGST Board 2 Defe...

Страница 63: ...details If the settings have been changed record the current readings then reset them to the default values 3 Using the resistance charts in Appendix C measure the resistance of Shell sensor and BTU...

Страница 64: ...tch is wired correctly correct wire numbers on the normally open terminals If the switch is wired correctly replace the switch 4 Check DS1 DS2 LEDs on Power Supply Board If they are not steady ON repl...

Страница 65: ...the power box transformer wiring diagram to ensure it is wired correctly LOW GAS PRESSURE 1 Incorrect supply gas pressure 2 Defective Low Gas Pressure switch 1 Measure gas pressure upstream of the SSO...

Страница 66: ...e that the switch is wired correctly correct wire numbers on the normally open terminals 3 If the switch is wired correctly replace the switch 4 Check DS1 DS2 LEDs on Power Supply Board If they are no...

Страница 67: ...1 Check I O Box to ensure signal is hooked up Hook up if not installed If installed check polarity Measure signal level Check continuity of wiring between source and unit 2 Check signal at source to...

Страница 68: ...d ensure that the valve is fully and not partially closing 2 If the SSOV never closes it may be powered continuously Close the gas supply and remove power from the unit Refer fault to qualified servic...

Страница 69: ...jector Figure 4 1a through Figure 4 1c and inspect Gas Injector to ensure it is not clogged or damaged 2 Close the Manual Shutoff Valve Attempt to start the unit and listen for a clicking sound that t...

Страница 70: ...OTING GUIDE Page 70 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Figure 5 1 SSOV Actuator With Gas Pressure Adjustment SKP25 BRASS...

Страница 71: ...the air temperature at the input to the Air Fuel Valve This reading is one of the parameters used to control the Blower Motor speed 5 Outdoor Temp Outdoor temperature is displayed in F or C only if ou...

Страница 72: ...0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA TABLE A 1 OPERATING Menu Item Descriptions MENU OPTIONS DESCRIPTION 19 Fault Log Displays information on the last 20 faults An additional parameter asso...

Страница 73: ...llows user to set the date from 01 01 00 to 12 31 99 5 Unit of Temp Permits selection of temperature displays in degrees Fahrenheit F or degrees Celsius C 6 Comm Address For RS 485 communications RS23...

Страница 74: ...bination or Outdoor Reset Mode 6 Remote Signal Only available if Mode Remote Setpoint Direct Drive or Combination Used to set the type of external signal which will be used when operating in the Remot...

Страница 75: ...be Enabled or Disabled 21 Setpt Limit Band The Setpoint Limit Band can be set from 0 F to 10 F 0 C to 5 5 C 22 Network Timeout Specifies the timeout value in seconds before a Modbus fault is declared...

Страница 76: ...D MODE will be terminated and the PID LOOP will again attempt Valve Position corrections Setting range is 0 F 0 C to 25 F 13 75 C Default is 5 F 2 75 C for both Deadband High and Deadband Low 27 IGST...

Страница 77: ...ortional band setting the fire rate will be 100 2 Integral Gain This sets the fraction of the output due to setpoint error to add or subtract from the output each minute to move towards the setpoint G...

Страница 78: ...Guide OMM 0131 GF 205 LA TABLE A 5 COMBUSTION CAL Menu Item Descriptions MENU OPTION DESCRIPTION 1 CAL Voltage BMK 750 18 BMK 1000 18 BMK 1500 16 BMK 2000 18 BMK 2500 16 BMK 3000 14 Displays the defa...

Страница 79: ...ust Tmp Dsp Enabled or Disabled 11 Exhaust Safety Enabled or Disabled 12 Flue Material Select flue material PVC Polypropylene or stainless 13 Exhst Fault Temp Fault threshold temperature 14 Exhst Modu...

Страница 80: ...to the presently set Start Level 35 Start Level Allows the Start Level to be set to a valve position ranging from the presently set Stop Level to a maximum of 40 SKIP FEATURE Items 38 40 embody a feat...

Страница 81: ...ffset Range 20 to 20 either F or C 49 24 hr Max Cycles Maximum cycles in 24 hour period 50 24 hr Max Ovrtemp Maximum over temp in 24 hour period 51 0 10v Out Test Set the blower voltage at 0 10v for t...

Страница 82: ...Service Maintenance Guide Latin America APPENDIX A BOILER MENU DESCRIPTIONS Page 82 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA T...

Страница 83: ...the time am or pm and date that the unit was disabled FLAME PROVEN Displayed after flame has been detected for a period of 2 seconds Initially the flame strength is shown in After 5 seconds has elaps...

Страница 84: ...nal was not seen during ignition or lost within 5 seconds after ignition FLAME LOSS DURING RUN The Flame signal was lost during run HEAT DEMAND FAILURE The Heat Demand Relays on the Ignition board fai...

Страница 85: ...nsor is shorted OUTLET TEMPERATURE display Opn indicates sensor is open circuited PRG SWTCH CLOSED DURING IGNITION The Purge Position Limit switch on the Air Fuel Valve closed during ignition PRG SWTC...

Страница 86: ...ice Maintenance Guide Latin America APPENDIX B STARTUP STATUS AND FAULT MESSAGES Page 86 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA...

Страница 87: ...10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 40 34 4 28 9 23 3 17 2 12 2 6 7 1 1 4 4 10 15 5 21 1 26 7 32 2 37 8 43 3 48 9 54 4 60 65 6 71 1 76 7 82 2 87...

Страница 88: ...vice Maintenance Guide Latin America APPENDIX C SENSOR RESISTANCE VOLTAGE CHART Page 88 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA...

Страница 89: ...n Verify factory settings Annually Service Technician Check with combustion calibration test equipment see Section 4 4 of the Benchmark 750 3000 Installation and Startup Guide OMM 0131 GF 205 LA and t...

Страница 90: ...ons 5 2 and 5 3 in the Benchmark 750 3000 Installation and Startup Guide OMM 0131 GF 205 LA Air Fuel Valve purge position switch Annually Service Technician See section 5 10 in the Benchmark 750 3000...

Страница 91: ...150 160 170 5 20 6 83 94 105 116 127 138 149 160 171 182 10 23 3 86 98 110 122 134 146 158 170 182 194 15 26 1 89 102 115 128 141 154 167 180 193 206 20 28 9 92 106 120 134 148 162 176 190 204 218 Hea...

Страница 92: ...197 209 0 17 8 104 117 130 143 156 169 182 195 208 5 20 6 107 121 135 149 163 177 191 205 219 10 23 3 110 125 140 155 170 185 200 215 15 26 1 113 129 145 161 177 193 209 20 28 9 116 133 150 167 201 2...

Страница 93: ...219 10 12 2 114 127 140 153 166 179 192 205 218 5 15 0 117 131 145 159 173 187 201 215 0 17 8 120 135 150 165 180 195 210 5 20 6 123 139 155 171 187 203 219 10 23 3 126 143 160 177 194 211 15 26 1 12...

Страница 94: ...104 106 108 110 112 114 75 23 9 99 102 105 108 111 114 117 120 123 126 70 21 1 102 106 110 114 118 122 126 130 134 138 65 18 3 105 110 115 120 125 130 135 140 145 150 60 15 6 108 114 120 126 132 138...

Страница 95: ...5 BLOCKED INLET SWITCH 4 5 W C 32 1 65085 IGNITION TRANSFORMER 33 1 61034 SPARK MONITOR AC Transducer 34 1 60026 CIRCUIT BREAKER 2 POLE 20A 35 1 64081 ECU 36 1 65011 TRANSFORMER 115V 24V 100VA 37 1 65...

Страница 96: ...e 1 92015 15 Pressure Relief Valve 1 92015 16 Pressure Relief Valve 1 92015 20 Pressure Relief Valve 1 92015 484 Pressure Relief Valve 1 92015 361 Pressure Relief Valve 1 123659 Pressure Relief Valve...

Страница 97: ...i Dr Blauvelt NY 10913 OMM 0122_0C 10 25 2017 Ph 800 526 0288 GF 206 LA FM Gas Train 22140 1 Propane Gas Train 22140 3 DBB Gas Train 22140 2 AERCO International Inc Blauvelt NY 10913 Benchmark 750 100...

Страница 98: ...ritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA AERCO International Inc Blauvelt NY 10913 Benchmark 750 1000 Part List 09 28 2017 BMK 750 28321 TAB rev F BMK 1000 28253...

Страница 99: ...RK 750 1000 PART LIST Page 99 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 10 25 2017 Ph 800 526 0288 GF 206 LA AERCO International Inc Blauvelt NY 10913 Benchmark 750 1...

Страница 100: ...f 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW REAR VIEW TOP VIEW AERCO International Inc B...

Страница 101: ...NPT 125 THREADED FLANGE 16 1 92006 5 VALVE BALL 1 NPT 3 1 92036 VALVE SSOV 1 NPT 23 1 61002 12 HIGH GAS PRESSURE SWITCH 4 7 W C 4 1 64048 ACTUATOR SSOV W REGULATOR 25 3 92077 1 4 NPT MXF BRASS BALL V...

Страница 102: ...5 VALVE BALL 1 NPT 3 2 92036 VALVE SSOV 1 NPT 18 1 27086 1 ACTUATOR SSOV w o P O C SWITCH 4 1 64048 ACTUATOR SSOV W REGULATOR 19 1 61002 12 HIGH GAS PRESSURE SWITCH 4 7 W C 6 4 12951 2 BUSHING CONTROL...

Страница 103: ...HREADED FLANGE 1 25 NPT 125 24 1 92006 3 VALVE FULL PORT BALL 1 2 NPT BRASS 2 1 92103 VALVE SSOV 1 2 NPT 25 3 92077 1 4 NPT MXF BRASS BALL VALVE 3 1 64048 ACTUATOR SSOV W REGULATOR 29 1 93474 REDUCING...

Страница 104: ...ALVE ASSY 4 1 24111 BLOWER AMETEK 8 9 17 1 61002 5 BLOCKED INLET SWITCH 4 5 W C 5 1 59104 OBSERVATION PORT 18 1 59171 REFLECTOR SIGHT GLASS 6 1 24277 STAGED IGNITION ASSY 19 1 61026 LEAN OXYGEN SENSOR...

Страница 105: ...UBBER AIR FUEL VALVE 35 1 64081 ECU O2 SENSOR 36 1 65011 TRANSFORMER 115V 24V 100VA 37 1 65109 12V POWER SUPPLY 38 3 69141 DIN RAIL MOUNT END STOP 39 2 65120 TERMINAL BLOCK DIN MOUNTED BLK 40 2 65121...

Страница 106: ...IT CONBRACO 92023 7 123675 7 58087 7 125 PSI 862 kPa 123620 W125 123675 6 58088 W30 30 PSI 207 kPa KIT WATTS 92023 8 123675 5 58087 8 160 PSI 1103 kPa 123620 K160 123675 7 58088 W50 50 PSI 345 kPa KIT...

Страница 107: ...RT LIST Page 107 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 10 25 2017 Ph 800 526 0288 GF 206 LA AERCO International Inc Blauvelt NY 10913 Benchmark 1500 1500DF 2000 2...

Страница 108: ...Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA AERCO International Inc Blauvelt NY 10913 Benchmark 1500 1500DF 2000 2000DF Part List 10 02 2017 Benchmark 1500 29313 T...

Страница 109: ...M 0122_0C 10 25 2017 Ph 800 526 0288 GF 206 LA Benchmark 1500 2000 Double Block Bleed Gas Train P N 22199 See full part lists below 4 Benchmark 1500 2000 Standard FM Gas Train P N 22188 See full part...

Страница 110: ...6 0288 GF 206 LA LA Benchmark 1500DF 2000DF DUAL FUEL Gas Train P N 22198 consists of 22188 1 NATURAL GAS gas train 22197 PROPANE train Full gas train part lists are shown below 4 PROPANE Gas Train P...

Страница 111: ...526 0288 GF 206 LA PROPANE Gas Train P N 22200 NATURAL GAS Gas Train P N 22199 1 AERCO International Inc Blauvelt NY 10913 Benchmark 1500 1500DF 2000 2000DF Part List 10 02 2017 Benchmark 1500 29313 T...

Страница 112: ...AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA REAR VIEW TOP VIEW LEFT SIDE VIEW FRONT VIEW AERCO International Inc Blauvelt NY 10913 Benc...

Страница 113: ...age 113 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 10 25 2017 Ph 800 526 0288 GF 206 LA PARTIAL FRONT VIEW AERCO International Inc Blauvelt NY 10913 Benchmark 1500 150...

Страница 114: ...1 123542 FLANGE 2 125 2 NPT 11 1 97087 20 FLEX HOSE 20 4 1 64048 ACTUATOR SSOV W REGULATOR 14 1 61002 11 LOW GAS PRESSURE SWITCH 3 6 W C 5 2 12951 2 BUSHING CONTROL BOX 23 1 124150 VALVE SSOV 1 1 2 N...

Страница 115: ...OV W REGULATOR 29 1 122774 VALVE VENT 3 4 NPT 5 4 12951 2 BUSHING CONTROL BOX 33 2 95029 FLANGE SSOV 1 1 2 NPT 6 1 97087 20 TUBING FLEXIBLE 20 34 1 99017 SNUBBER PRESSURE 1 4 19 1 93382 2 NPT CAP 36 1...

Страница 116: ...42 FLANGE 2 125 2 NPT 20 1 93382 2 NPT CAP 7 1 64048 ACTUATOR SSOV W REGULATOR 21 1 92006 7 VALVE BALL BRASS 1 1 2 NPT 8 2 12951 2 BUSHING CONTROL BOX 22 1 9 294 UNION 2 NPT 300 9 3 92077 1 4 NPT MXF...

Страница 117: ...m Qty Part No Description Item Qty Part No Description 1 1 92036 VALVE SSOV 1 NPT 11 1 99017 SNUBBER PRESSURE 1 4 2 1 64048 ACTUATOR SSOV W REGULATOR 15 1 9 291 UNION 1 NPT 300 BI 3 2 12951 2 BUSHING...

Страница 118: ...REGULATOR 25 1 124142 VALVE SSOV DOUBLE BODY 2 NPT 8 2 12951 2 BUSHING CONTROL BOX 26 1 27086 1 ACTUATOR SSOV W O P O C SWITCH 9 4 92077 1 4 NPT MXF BRASS BALL VALVE 27 2 95029 FLANGE SSOV 1 1 2 NPT 1...

Страница 119: ...1 64048 ACTUATOR SSOV W REGULATOR 17 2 92036 VALVE SSOV 1 NPT1 2 2 12951 2 BUSHING CONTROL BOX 20 1 27086 1 ACTUATOR SSOV W O P O C SWITCH 5 2 9 22 PIPE PLUG 1 4 NPT STEEL 27 1 124094 UNION 3 4 NPT 15...

Страница 120: ...GASKET BLOWER 23 1 66034 FLAME ROD 6 1 43095 BLOWER PLENUM 24 1 59104 OBSERVATION PORT 8 1 59138 FILTER AIR 6 25 1 81183 BURNER GASKET UPPER RELEASE 9 5 9 21 PLUG HEX HD 1 8 NPT 26 1 24277 STAGED IGNI...

Страница 121: ...BMK 3000 BLOWER PROOF SWITCH 60011 5 BMK 2500 BLOWER PROOF SWITCH 30 1 61002 5 BLOCKED INLET SWITCH 4 5 W C 31 1 69186 4 C MORE CONTROLLER 32 1 65085 IGNITION TRANSFORMER 34 1 93230 SNUBBER AIR FUEL...

Страница 122: ...KIT WATTS 92016 10 123675 6 58048 W100 100 PSI 689 kPa KIT WATTS 92016 11 123675 6 58048 W125 125 PSI 862 kPa KIT WATTS 92016 12 123675 6 58048 W150 150 PSI 1034 kPa KIT WATTS 92016 13 123675 7 58048...

Страница 123: ...RT LIST Page 123 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA AERCO International Inc Blauvelt NY 10913 Benchmark 2500 2500DF 3000 3...

Страница 124: ...0 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 2500 3000 Burner Air Fuel Valve Assembly P N 26015 TAB 26014 TAB Full part lists below 8 AERCO International...

Страница 125: ...Block Bleed Gas Train P N 22173 See full drawing below 4 Benchmark 3000 Standard FM Gas Train P N 22171 See full drawing below 4 Benchmark 2500 Double Block Bleed Gas Train P N 22211 See full drawing...

Страница 126: ...opane P N 22178 Natural Gas P N 22177 1 Propane P N 22178 1 NATURAL GAS INLET PROPANE INLET NATURAL GAS INLET PROPANE INLET Benchmark 3000 Dual Fuel FM Gas Train P N 22174 See full diagram below 4 Ben...

Страница 127: ...pane P N 22210 2 NATURAL GAS INLET PROPANE INLET NATURAL GAS INLET PROPANE INLET Natural Gas P N 22209 1 Propane P N 22209 2 Benchmark 2500 Dual Fuel FM Gas Train P N 22210 See full diagram below 4 Be...

Страница 128: ...AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA REAR VIEW TOP VIEW LEFT SIDE VIEW FRONT VIEW AERCO International Inc Blauvelt NY 10913 Benc...

Страница 129: ...162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA PARTIAL FRONT VIEW FRONT PANEL REMOVED AERCO International Inc Blauvelt NY 10913 Benchmar...

Страница 130: ...2 FLANGE 2 125 2 NPT 26 1 60020 SWITCH GAS PRESSURE 2 20 W C 5 1 123540 VALVE BALL 2 FULL PORT 27 2 9 22 PIPE PLUG 1 4 NPT STEEL 7 1 99015 DAMPING ORIFICE SSOV 29 1 99017 SNUBBER PRESSURE 1 4 9 1 6404...

Страница 131: ...SNUBBER PRESSURE 1 4 6 2 95030 FLANGE SSOV 2 NPT 28 2 9 22 PIPE PLUG 1 4 NPT STEEL 7 1 124142 VALVE SSOV DOUBLE BODY 2 NPT 31 1 97087 16 TUBING FLEXIBLE GAS 12 11 1 64048 ACTUATOR SSOV W REGULATOR 35...

Страница 132: ...25 3 92077 1 4 NPT MXF BRASS BALL VALVE 7 1 92006 7 VALVE BALL BRASS 1 1 2 NPT 26 2 9 22 PIPE PLUG 1 4 NPT STEEL 10 1 124150 VALVE SSOV 1 1 2 NPT 28 2 12951 2 BUSHING CONTROL BOX 11 1 64048 ACTUATOR S...

Страница 133: ...015 DAMPING ORIFICE SSOV 9 1 64048 ACTUATOR SSOV W REGULATOR 30 1 124137 VALVE SSOV DOUBLE BODY 1 1 2 NPT 13 1 93382 2 NPT CAP 31 2 95029 FLANGE SSOV 1 1 2 NPT 17 1 97087 12 Flex Gas Tubing 12 32 1 27...

Страница 134: ...DAMPING ORIFICE SSOV 6 1 123542 FLANGE 2 125 2 NPT 20 1 123540 VALVE BALL 2 FULL PORT 7 1 64048 ACTUATOR SSOV W REGULATOR 21 1 9 294 UNION 2 NPT 300 8 4 12951 2 BUSHING CONTROL BOX 22 2 95030 FLANGE S...

Страница 135: ...SOV DOUBLE BODY 2 NPT 13 4 12951 2 BUSHING CONTROL BOX 2 1 64048 ACTUATOR SSOV W REGULATOR 17 2 95030 FLANGE SSOV 2 NPT 3 1 27086 1 ACTUATOR SSOV W O P O C SWITCH 23 1 60032 SWITCH GAS PRESSURE 2 20 W...

Страница 136: ...V 4 1 123540 VALVE BALL 2 FULL PORT 19 1 123769 VALVE SOLENOID N O 1 NPT 7 1 123542 FLANGE 2 125 2 NPT 23 1 64048 ACTUATOR SSOV W REGULATOR 8 4 12951 2 BUSHING CONTROL BOX 25 1 9 294 UNION 2 NPT 300 9...

Страница 137: ...SSOV 2 NPT 2 1 64048 ACTUATOR SSOV W REGULATOR 22 2 92143 1 4 BALL VALVE WATTS 3 1 27086 1 ACTUATOR SSOV W O P O C SWITCH 24 1 60032 SWITCH GAS PRESSURE 2 20 W C 6 2 9 22 PIPE PLUG 1 4 NPT STEEL 25 1...

Страница 138: ...VE BALL BRASS 1 1 2 NPT 25 2 12951 2 BUSHING CONTROL BOX 9 1 124150 VALVE SSOV 1 1 2 NPT 27 1 99015 DAMPING ORIFICE SSOV 10 1 64048 ACTUATOR SSOV W REGULATOR 29 1 93310 1 1 2 150 BLACK IRON UNION 14 1...

Страница 139: ...Item Qty P N Description Item Qty P N Description 5 1 124150 VALVE SSOV 1 1 2 NPT 18 1 9 22 PIPE PLUG 1 4 NPT STEEL 6 1 64048 ACTUATOR SSOV W REGULATOR 19 2 12951 2 BUSHING CONTROL BOX 9 1 93382 2 NP...

Страница 140: ...C SWITCH 9 1 64048 ACTUATOR SSOV W REGULATOR 30 1 122774 VALVE VENT 3 4 NPT 13 1 93382 2 NPT CAP 35 1 124094 UNION 3 4 NPT 150 17 1 97087 12 TUBING FLEXIBLE GAS 12 36 1 9 294 UNION 2 NPT 300 21 1 610...

Страница 141: ...TUATOR SSOV W REGULATOR 19 1 99015 DAMPING ORIFICE SSOV 10 1 93382 2 NPT CAP 20 1 9 294 UNION 2 NPT 300 15 1 61002 11 LOW GAS PRESSURE SWITCH 3 6 W C 22 1 124137 VALVE SSOV DOUBLE BODY 1 1 2 NPT 16 1...

Страница 142: ...NPT STEEL 46039 BURNER BMK 3000 17 1 81057 GASKET BLOWER 5 1 See Table A F VALVE ASSY Replacement Kit 19 1 81157 BLOWER GASKET 6 1 59104 OBSERVATION PORT 25 1 61024 AIR INLET TEMPERATURE SENSOR 7 1 61...

Страница 143: ...de Latin America APPENDIX I WIRING DIAGRAMS Page 143 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA Appendix I WIRING DIAGRAMS Benchma...

Страница 144: ...intenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 144 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 750 1000...

Страница 145: ...aintenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 145 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA Benchmark 1500 2000...

Страница 146: ...intenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 146 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 1500 2000...

Страница 147: ...ntenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 147 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA Benchmark 1500 2000 DB...

Страница 148: ...tenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 148 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 1500 2000 D...

Страница 149: ...Maintenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 149 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA Benchmark 3000 208...

Страница 150: ...tenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 150 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 3000 208 VA...

Страница 151: ...ntenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 151 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA Benchmark 3000 460 VAC...

Страница 152: ...tenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 152 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 3000 460 VA...

Страница 153: ...ntenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 153 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA Benchmark 2500 208 VAC...

Страница 154: ...tenance Guide Latin America APPENDIX I WIRING DIAGRAMS Page 154 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 2500 208 VA...

Страница 155: ...nce Guide Latin America APPENDIX I WIRING DIAGRAMS Page 155 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA Benchmark 2500 3000 208 VAC...

Страница 156: ...ce Guide Latin America APPENDIX I WIRING DIAGRAMS Page 156 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 2500 3000 208 VA...

Страница 157: ...nce Guide Latin America APPENDIX I WIRING DIAGRAMS Page 157 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0122_0C 11 29 2017 Ph 800 526 0288 GF 206 LA Benchmark 2500 3000 460 VAC...

Страница 158: ...ce Guide Latin America APPENDIX I WIRING DIAGRAMS Page 158 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Benchmark 2500 3000 460 VA...

Страница 159: ...EWS Figure J 1 C More Controller Exploded View ENCLOSURE P N 124951 POWER SUPPLY BOARD P N 124362 IGNITION STEPPER BOARD P N 124361 FISH PAPER INSULATOR P N 124960 V F D DISPLAY MODULE P N 124527 FRON...

Страница 160: ...auvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA Figure J 2 C More Controller Rear View SENSOR HARNESS CONNECTOR 7 PIN A F VALVE HARNESS CONNECTOR 16 PIN EXT SENSOR COMM HARNESS CONN...

Страница 161: ...58061 58038 58063 1 460V 58063 2 208 230V SSOV Actuator Regulator Combo Used on ALL FM gas trains Downstream SSOV on DBB gas trains 64048 64048 64048 SSOV Actuator Without Proof of Closure Switch Use...

Страница 162: ...e Latin America Page 162 of 162 AERCO International Inc 100 Oritani Dr Blauvelt NY 10913 OMM 0132_A 01 02 2018 Ph 800 526 0288 GF 206 LA LA AERCO International Inc 2018 Change log Date Description Cha...

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