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BB-4

Owner’s Manual

Publication Date : 04/2015

Publication Number: 701225, Rev. 2

Содержание BB-4 Series

Страница 1: ...BB 4 Owner s Manual Publication Date 04 2015 Publication Number 701225 Rev 2 ...

Страница 2: ...ion WATERAX Inc assumes no responsibility for any omissions or errors that may appear in this document or for any damages that may result from the use of information contained herein The following are trademarks or brand names of WATERAX Inc WATERAX WE MOVE WATER All other trademarks used in this manual are the exclusive property of their owner BB 4 Owner s Manual Publication No 701225 Rev 2 Publi...

Страница 3: ...list 9 Flooded Suction 9 Drafting 10 Priming the Pump 11 Startup and Discharge 12 Shutdown 13 Cold Weather Operation 13 Basic Care and Storage 14 Troubleshooting 15 Service 17 Drive Assembly Parts Breakdown 17 Installing the Drive Assembly 18 Removal of Pulley Assembly 21 Removing or Attaching the Pump End 21 Pump Tool Kit 22 Disassembly Procedure for Pump End 12 16S 22 Assembly Procedure for Pump...

Страница 4: ...RAX pump and follow all Personal Safety Advisories Warnings Always wear eye and ear protection when operating the pump unit Do not operate if mentally or physically fatigued Always inspect hoses and piping to avoid burst injuries Use only pipe hose and fittings that are rated at or above the maximum pressure rating of the pump shown below or according to what maximum pressure the system was design...

Страница 5: ... Always check for sufficient oil quantity in the engine crankcase before use see engine manual for details on checking the oil level as well as for the type of oil to use If applicable always check for sufficient coolant quantity in the engine radiator before use see engine manual for details on checking the coolant level as well as for the type of coolant to use Pumps should not be operated witho...

Страница 6: ...lated to this product such as the WATERAX product guide technical notes links to the engine manufacturer s manuals news and other updates about WATERAX and its goods and services Abbreviations and Terms The following terms and abbreviations are used in this manual Cavitation Formation of air bubbles in a liquid inside a centrifugal pump causing low pressure points and loss of pump capacity Dead he...

Страница 7: ...ude Quick release clamp and swappable pump ends for minimal equipment downtime and inventory Sealed bearing to eliminate pump end greasing in the field Belt drive system for reliable low maintenance performance Aluminum alloy pump components and anodized parts for lighter weight and greater resistance to corrosion Compatible with foam applications Blister resistant mechanical rotary seal Comprehen...

Страница 8: ...control panel shown Other options are panel mount control panels and skid mount panels Replaces low tone muffler A B E F G H I J K L N O M C D BB 4 21 A Priming cap B Pump intake suction C Pump drain port not shown D Pump discharge E Quick release pump clamp F Muffler G Starter key switch not shown H Choke not shown I Throttle A B E F G H I C D BB 4 D902 A Priming cap B Pump intake suction C Pump ...

Страница 9: ...ired position Always ensure that the water can be drained from the pump end to keep it from cracking in freezing weather A drain valve is available from WATERAX item no 801104 Fastening to Truck Apparatus When adding any equipment to a vehicle follow all instructions and heed all warnings provided by manufacturers of the apparatus and any third party accessories WATERAX provides certain accessorie...

Страница 10: ... sure to follow all instructions and heed all warnings provided by your battery manufacturer Refer to the engine manual for battery requirements Always follow safety guidelines set out by your company Never connect or disconnect a battery to a pump that is operating Supplying Fuel to the Engine BB 4 pumps without an integrated fuel tank must be connected to a safety compliant fuel tank Follow your...

Страница 11: ... your manager that the equipment requires repair Remember that damaged equipment can expose you to safety hazards Flooded Suction Use this procedure if you are taking water from a hydrant another pump or a closed tank Be sure to understand and follow all related equipment apparatus departmental and governmental procedures policies recommendations and guidelines concerning hydrant connecting and op...

Страница 12: ...mp s ability to efficiently draft water The following limitations should be taken into account Water temperatures above 35 C 95 F can cause noticeable loss in pump performance Barometric pressures below 98 kPa 29 in of Hg can also cause noticeable loss in pump performance specifically elevations 2000 feet above sea level Pump performance curves are based off a 5 foot lift top of water source to im...

Страница 13: ...ic primer Note that most electric primer motors are intended to be used only for a short duration of time about 20 seconds If pump fails to prime see the troubleshooting section Exhaust Priming With the engine running see Startup and Discharge section 1 Open priming valve 2 Adjust THROTTLE to full speed position 3 Close and press down firmly on muffler lever handle or pull priming knob if supplied...

Страница 14: ...tion b Warm up The electric starter s glow plugs require a 10 second warm up period which begins as soon as you push the ON OFF button on the control panel During the warm up period the START button is deactivated and the engine cannot be started As soon as the warm up period is over the low oil pressure light will turn on indicating that the engine is ready to start Important If low oil pressure ...

Страница 15: ...tion allow the valves to remain slightly open and run the engine at idle for approximately 5 minutes before shutting down the unit 3 If the pump was last run with foam or water that is salty brackish or high in mineral content flush the pump with fresh water for a minimum of 2 minutes or until the water is clear 4 Close off the hydrant or water supply to the pump 5 Open all valves to relieve any p...

Страница 16: ...ck the engine for leaks 5 Check the condition of the flexible buffer coupling Replace if worn See instructions for removing the pump end from the engine using the quick release pump clamp 6 Clean any dirt or debris from the pump unit If necessary a mild soap and water solution can be used 7 Note and report any performance irregularities or any abnormal mechanical sounds 8 Check all fluid levels an...

Страница 17: ...eakage is in the pump Air Trapped in Suction Pump Intake Line Check that no part of the suction hose or piping is higher than the pump intake Pump suction hose and piping must be laid out with a continuous decline to the water source from the pump intake If the pump intake piping above the pump intake cannot be avoided priming taps must be added to the raised section of piping for the removal of t...

Страница 18: ... hose was purchased check that they provide adequate supply to the pump to meet the performance desired If the pump was purchased used check that the actual configuration will achieve the desired performance A WATERAX Inc representative can be contacted for assistance Check pump lift Refer to Pump Loses Prime or Will Not Prime Suction Lift Too High section Pump Cavitating Lift Too High Move pump c...

Страница 19: ...R HORIZONTAL DRIVE BOX 1 2 800392 FAST 747 LOCKWASHER 5 16 SPLIT HIGH COLLAR ZINC 4 3 800384 FAST 743 SCREW 5 16 24X1 HEX SOCKET SS 4 4 600045 C 7225 SPEED INCREASER MODIFIED FOR TRANSFER PLATE 1 5 800512 FAST 502 LOCKWASHER 3 8 SPLIT ZINC 4 6 800524 FAST 23 SCREW 3 8 16X1 1 4 HEX CAP ZINC 4 The horizontal drive assembly requires a transfer plate 700079 a modified speed increaser housing drive box...

Страница 20: ...RAIN HOLE TO BE FACING DOWN Figure 3 Exploded view of drive hub assembly item no 600124 Installing the Drive Assembly Before Installation Read and follow all instructions thoroughly and carefully Ensure shaft bores screws etc are free of burrs and lubricant Tools and Materials Required Torque wrench SAE Socket wrench with the following sockets to be used on the drive box cap screws and bushing cap...

Страница 21: ...nd ensure proper alignment W DF 3 Align the non threaded holes of the bushing to the threaded holes of the driver pulley Insert the cap screws into the threaded holes of the pulley and turn them by hand three to four turns 4 Put the bushing and driver pulley on the shaft and align the keyways IMPORTANT Make sure the engine shaft is long enough to safely accommodate the bushing and pulley The bushi...

Страница 22: ...ing hole on the front cover and partially insert the front cover onto the dowel pin 12 Using the top dowel pin as a pivot point swing the front cover and align the second dowel pin with the corresponding hole 13 Insert the front cover fully onto the dowel pins and flat against the back cover mating surface 14 Fasten the front cover and the rear cover using the six cap screws and lock washers To he...

Страница 23: ...the servicing of pump units and minimizes down time in the field by allowing the quick replacement of pump ends To remove pump from engine 1 Lift pump clamp lever 2 Release tension adjusting knob at bottom of clamp 3 Remove clamp by tapping bottom end of each half clamp 4 Remove pump from engine To attach the pump end to the engine 1 Place flexible buffer coupling on engine coupling pins 2 Align f...

Страница 24: ...ORT ALU 1 8 800363 12 27 O RING 1 9 600380 12 12A SUCTION COVER INCLUDES 12 40 1 10 800360 12 38 LOCKWASHER 1 4 SPLIT SS 9 11 800359 12 39 SCREW 1 4 28X9 16 SLOT FILLISTER SS 8 12 700022 A 5537 PROTECTIVE CAP FOR 2 SUCTION 1 13 700029 12 40 BUSHING BEARING BRONZE 1 14 700069 12 13 NOSE FOR SHAFT ALU 1 15 800343 12 42 SCREW 1 4 28X3 4 SLOT FILLISTER NYLONLOCK SS 1 1 Remove shaft nose 14 by removing...

Страница 25: ...using the seal must be discarded 1 Slide bearing retaining ring 19 on shaft 17 with plain face toward coupling collar 2 Press bearing 20 on shaft using tool 600052 3 Carefully press rotary seal 21 in pump body 3 using pressing sleeve tool 700531 4 Apply a small amount of dish soap on mechanical rotary seal O ring to facilitate installation of pump shaft Carefully pass end of shaft assembly through...

Страница 26: ...slot in the shaft 19 Place O ring 8 in groove of suction cover Press cover into pump body until it rests on distributor 20 Install suction cover using screws 11 and lockwashers 10 Tighten screws evenly and firmly to a torque value of 32 36 in lbs 3 6 4 1 Nm 21 Attach shaft nose 14 Tighten screw firmly to a torque value of 32 36 in lbs 3 6 4 1 Nm 22 Reinstall remaining protective caps and adaptors ...

Страница 27: ...d in kit 600571 Parts come included in kit 600572 ID ITEM NO DESCRIPTION QTY 1 1G952 11621 1 HOSE INLET 1 2 801225 HOSE CLAMP DOUBLE WIRE 2 1 2 2 3 701211 SLEEVE 1 3 4 OD X 065 TH X 5 5 LG ALU 1 4 1G952 11621 2 HOSE INLET 1 5 15221 11722 BAND PIPE 1 6 1G657 11011 2 ASSY CLEANER AIR 1 7 1G657 11011 1 ASSY CLEANER AIR 1 8 04015 50080 WASHER PLAIN 4 9 02156 50080 HEX NUT 2 10 1G657 11011 3 ASSY CLEAN...

Страница 28: ... sender 1 Note use sealing tape or putty to create a good seal on all tapered threads ID DESCRIPTION SUPPLIER ITEM NO SUPPLIER 1 OIL PRESSURE SENDER 560 3150 00 LOFA INDUSTRIES INC 2 ADAPTOR BUSHING 1 8 FNPT TO 1 8 MBSPT 4860K141 MCMASTER CARR LOW WATER PRESSURE PROTECTION SWITCH 20 PSI MM 1B 20F QC NASON Note the following are suggested supplier manufacturer www mcmaster com http www nasonptc com...

Страница 29: ...on All vehicle BB 4 pumps are wired from the factory to work with an XCP control panel To revert to the original engine controls refer to the next section for instructions XCP vs Engine Controls A WATERAX XCP control panel should not be operated simultaneously with the original engine controls undesired behaviors may occur It is recommended to remove the key switch from the engine and store it in ...

Страница 30: ... the engine Disconnect the FASTWIRE Low Oil Wire yellow and connect the Engine Controls Low Oil Wire white Secure the remaining wire HONDA GX630 21 HP Disconnect the FASTWIRE Low Oil Wire from the Low Oil Pressure Switch and connect the Engine Controls Low Oil Wire Secure the remaining wires Key Switch Magneto Ground Wire Magneto Grounding Stud Key Switch Harness FASTWIRE Low Oil Wire Engine Contr...

Страница 31: ...Page 29 WATERAX BB 4 Owner s Manual 04 2015 29 FastWire Wiring Diagrams WIRING FOR GASOLINE PUMPS Pins 7 8 connected on GX630 engine only ...

Страница 32: ...Page 30 WATERAX BB 4 Owner s Manual 30 04 2015 WIRING FOR DIESEL PUMP ...

Страница 33: ...525 1 532 in 38 74 38 91 mm Impeller height 12 11 1 334 1 343 in 33 88 34 11 mm Distributor vane diameter 3 740 3 770 in 95 00 95 76 mm Distributor bore 0 938 0 957 in 23 83 24 31 mm Distributor rear hub diameter 2 127 2 140 in 54 03 54 36 mm Pump body volute ball bearing housing bore 2 047 2 049 in 51 994 52 045 mm Pump body volute mechanical rotary seal housing bore 1 810 1 812 in 45 974 46 025 ...

Страница 34: ...Page 32 WATERAX BB 4 Owner s Manual 32 04 2015 Notes ...

Страница 35: ... the Seller s product manuals and supplemental instructions and guidelines as set out in full at www waterax com eng warranty d failure due to compliance with a specification or design provided or required by Purchaser e failure due to improper operation excess pressure excess voltage abuse misuse negligence or accidents or other similar causes f failure due to operator error g damage during or af...

Страница 36: ... made a few changes placing 100 of our focus on manufacturing our core products portable fire pumps To do so we ve established a network of trusted supply and distribution partners that can help us provide WATERAX pumps quickly in addition to water handling equipment and accessories For immediate assistance when it comes to pumps and water handling accessories please contact your local dealer For ...

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