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WPL 612 User Manual 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The printing position 

of small label is 

incorrect

 

 

 

 

 

 

 

 

 

 

 

* Media sensor sensitivity is not set 

properly. 

* Label size is incorrect. 

* The parameter Shift Y in the LCD menu 

is incorrect. 

* The vertical offset setting in the driver is 

incorrect. 

* Calibrate the sensor sensitivity 

again. 

* Set the correct label size and 

gap size. 

* Press [MENU] 

 

[SELECT] 

x3

[DOWN]x6 

 

[SELECT] to fine tune the 

parameter of Shift Y. 

* If using the software 

B T d   l

  t th  

 

   

 

 

 

The left side printout 

position is incorrect

 

 

* Wrong label size setup. 

* The parameter Shift X in LCD menu is 

incorrect. 

* Set the correct label size. 

* Press [MENU] 

 

[SELECT] x 3 

 

[DOWN] x 5 

 

[SELECT] to fine tune the 

   

 

 

Missing printing on 

the left or right side of

 

label

 

 

 

* Wrong label size setup. 

 

 

* Set the correct label size. 

RTC time is incorrect 

when reboot the

 

printer

 

 

 

* The battery has run down. 

 

 

* Check if there is a battery on the 

main board. 

Multi interface board

 

 

doesn’t work

 

 

* The installation is incorrect. 

 

* Check if the board is 

plugged in the right 

connector  

Power and Error LEDs

 

 

are blinking fast

 

 

* Power switch OFF and ON too fast. 

 

* Turn off the printer and wait all 

LEDs are dark, and turn on the 

printer again  

 

 

Wrinkle Problem

 

* Printhead pressure is incorrect. 

* Ribbon installation is incorrect. 

* Media installation is incorrect. 

* Print density is incorrect. 

* Media feeding is incorrect. 

* Please refer to the next chapter. 

* Please set the suitable 

density to have good print 

quality. 

* Make sure the label guide touch 

 

   

 

 

 

Gray line on the blank

 

 

label

 

 

* The printhaed is dirty. 

* The platen roller is dirty. 

 

* Clean the printhead. 

* Clean the platen roller. 

 

Irregular printing

 

 

* The printer is in Hex Dump mode. 

* The RS-232 setting is incorrect. 

* Turn off and on the printer 

to skip the dump mode. 

* Re-set the Rs-232 setting. 

Содержание WPL612

Страница 1: ...Wasp HC1 User Manual WPL 612 User Manual WPL612...

Страница 2: ...material create a derivative work from a licensed program or use a licensed program in a network without written permission from Wasp Technologies The user agrees to maintain Wasp Technologies copyri...

Страница 3: ...0 4 SERIES REQULATIONS FCC CFR Title 47 Part 15 Subpart B 2010 Section 15 107 and 15 109 ICES 003 Issue 4 2004 Class A AS NZS CISPR 22 2009 CLASS A GB 4953 2001 GB9254 2008 CLASS A GB17625 1 2003 A UL...

Страница 4: ...7 2 2 Printer Overview 8 2 2 1 Front View 8 2 2 2 Interior view 9 2 2 3 Rear View 10 2 3 Operator Controls 12 2 3 1 Front Panel Display 12 2 3 2 LED Indicators 12 2 3 3 Front Panel Keys 13 2 4 Setting...

Страница 5: ...67 3 3 1 Print Config 67 3 3 2 Dump Mode 70 3 3 3 Rotate Cutter 71 3 4 Language 71 3 5 Service 72 3 5 1 Initialization 72 3 5 2 Mileage Info 73 4 Diagnostic Tool 74 4 1 Start the Diagnostic Tool 74 4...

Страница 6: ...printed in any one of the four directions This printer has a built in high quality high performance MONOTYPE IMAGING True Type font engine and one CG Triumvirate Bold Condensed smooth font With flexib...

Страница 7: ...adjustable Ribbon end sensor Head open sensor LCD display graphic type 128x64 pixel with back light Control panel with 6 operation buttons Control panel security TCF LED indicators Real time clock Int...

Страница 8: ...es can be printed in any one of the four directions 0 90 180 270 degree Internal Monotype Imaging true type font engine with one CG Triumvirate Bold Condensed scalable font Downloadable fonts from PC...

Страница 9: ...r Paper thickness Max 0 15mm 400 000 cuts KP 200 Plus keyboard display unit Note Except for the linerless cutter all regular heavy duty care label cutters DO NOT cut on media with glue 1 3 General Spe...

Страница 10: ...Print speed 2 3 4 5 6 7 8 10 11 12 ips selectable 2 3 4 5 6 7 8 ips selectable 2 3 4 ips selectable Up to 4 ips inches per second Up to 12 ips Up to 8 ips Max print width 104 mm 4 09 Max print length...

Страница 11: ...r Max 118 mm 4 6 Min 25 4 mm 1 0 Media thickness label liner Max 0 30 mm 11 8 mil Min 0 06 mm 2 36 mil Media core diameter Max 76 2 mm 3 Min 25 4 mm 1 Label length Max 4 064 mm 160 Max 1 854 mm 73 Max...

Страница 12: ...g and printer upon receiving the barcode printer Please retain the packaging materials in case you need to reship the printer Unpacking the printer the following items are included in the carton One p...

Страница 13: ...8 WPL 612 User Manual 2 2 Printer Overview 2 2 1 Front View 1 LED indicators 2 LCD display 3 Front panel buttons 4 Paper exit chute 5 Lower front cover 6 Printer right side cover 1 2 3 4 6 5...

Страница 14: ...er 6 Print head release lever 7 Media guide bar 8 Label roll guard 9 Label supply spindle 10 Ribbon supply spindle 11 Damper 12 Media sensor lock lever 13 Z axis mechanism adjustment knob 14 Print hea...

Страница 15: ...ace 2 USB interface 3 RS 232C interface 4 Power jack socket 5 SD card slot 6 Ethernet interface 7 PS 2 interface 8 Power switch Note The interface picture here is for reference only Please refer to th...

Страница 16: ...SD 256 MB Transcend Panasonic V1 0 V1 1 microSD 512 MB Panasonic V1 0 V1 1 microSD 1 GB Transcend Panasonic V2 0 SDHC CLASS 4 microSD 4 GB Panasonic V2 0 SDHC CLASS 6 microSD 4 GB Transcend V1 0 V1 1...

Страница 17: ...nt panel buttons 2 3 2 LED Indicators LED Status Indication Off The printer power is turned off On The printer power is turned on On Printer is ready Blinking Pause Downloading data into printer Off P...

Страница 18: ...nter Select cursor located option 2 4 Setting up the Printer 1 Place the printer on a flat secure surface 2 Make sure the power switch is off 3 Connect the printer to the computer with the provided US...

Страница 19: ...User Manual 2 5 Loading Ribbon 2 5 1 Loading Ribbon 1 Open the printer right side cover 2 Push the print head release lever to open the print head mechanism 3 Install the ribbon onto the ribbon suppl...

Страница 20: ...onto the ribbon rewind spindle Wind the ribbon clockwise about 3 5 circles onto the ribbon rewind spindle until it is smooth and properly stretched Note Please DO NOT push the ribbon release button wh...

Страница 21: ...nual Loading Path for Ribbon 2 5 2 Remove Used Ribbon 1 Break the ribbon between the ribbon guide plate and the ribbon rewind spindle 2 Push the ribbon release button to release the ribbon on the ribb...

Страница 22: ...17 WPL 612 User Manual 3 Slide off the ribbon from the ribbon rewind spindle...

Страница 23: ...dia 2 6 1 Loading the Media 1 Open the printer right side cover 2 Push the print head release lever to open the print head mechanism 3 Move the label roll guard horizontally to the end of the label sp...

Страница 24: ...rizontally to gently fit the width of the label roll Note Replace the 3 label supply spindle to fit the 1 core label by removing two screws 5 Pull the label roll leading edge forward through the media...

Страница 25: ...r Note The sensor location is marked by a triangle mark at the sensor housing The media sensor position is moveable Please make sure the gap or black mark is at the location where media gap black mark...

Страница 26: ...t head mechanism Make sure the latches are engage securely 9 Using the front display panel set the media sensor type and calibrate the selected sensor Note Please calibrate the gap black sensor when c...

Страница 27: ...ernal label entrance chute 4 Pull fan fold label leading edge forward through the media guide bar damper media sensor and place the label leading edge onto the platen roller 5 Adjust the label guide b...

Страница 28: ...6 Adjust the label guide to fit the width of the label 7 Using the front display panel set the media sensor type and calibrate the selected sensor Please refer to section 3 1 2 8 Then pull approximate...

Страница 29: ...el core adapter and paper core into the internal rewind for 3 core label roll 3 Insert media into the printer label spindle Pull label roll leading edge forward through the media guide bar damper medi...

Страница 30: ...ure to print correctly Therefore it may require to adjust the pressure knob to get your best print quality For example if the label width is 4 adjust both print head pressure adjustment knobs to the s...

Страница 31: ...just unless you have first consulted with tech support The print head burn line default is set for general purpose printing media plain paper and paper thickness less than 0 20mm Poor print quality wh...

Страница 32: ...reviously saved file in and press Enter key of the keyboard to list files 6 Select the file and press Enter key to execute the BAS file FLASH File List TEST1 BAS TEST2 BAS TEST3 BAS 7 Then you can typ...

Страница 33: ...tup File List Print Config English Initialization Sensor Avail Memory Dump Mode Chinese TC Mileage Info Serial Comm Del All Files Rotate Cutter Chinese SC Exit Ethernet Exit Exit Japanese Exit German...

Страница 34: ...Setup Printer Setup WPL ZPL2 Sensor Serial Comm Ethernet Status Baud Rate Status Calibration Parity Configure Exit Exit Exit Data Bits Stop Bit s Exit Exit Notice Ethernet function is available on th...

Страница 35: ...000 999 USA 001 5 1 1 Batch Mode BRI 002 6 2 Peeler Mode GER 003 7 3 Cutter Mode FRE 031 8 4 Cutter DAN 032 9 5 Exit ITA 033 10 6 SPA 034 11 7 SWE 036 12 8 SWI 038 9 437 039 10 850 041 11 852 042 12...

Страница 36: ...printing darkness The available setting is from 0 to 15 and the step is 1 Printer default density is 8 You may need to adjust your density based on selected media Press and to increase decrease the p...

Страница 37: ...irection Print Mode This option is used to set the print mode Printer default setting is Batch Mode When enter this list the print mode in the right side of icon is the printer current setting Press a...

Страница 38: ...cel the setting and return to the previous menu The default value is 000 Note If printing from enclosed software driver the software driver will send out the OFFSET command which will overwrite the se...

Страница 39: ...to cancel the setting and return to the previous menu The default value is 000 Note If printing from enclosed software driver the software driver will send out the REFERENCE command which will overwri...

Страница 40: ...Shift JIS 1254 Turkish 949 Korean 1251 Cyrillic 1255 Hebrew 1256 Arabic 1257 Baltic 1258 Vietnam ISO Code Page ISO Code Page International Character Set code page number International Character Set c...

Страница 41: ...ious menu Code Country Code Country Code Country Code Country 001 USA 034 Spanish Spain 044 United Kingdom 055 Brazil 002 Canadian French 036 Hungarian 045 Danish 061 English International 003 Spanish...

Страница 42: ...n Length No Motion Exit Feed 000 000 Calibratio n Length No Motion Exit 3 1 1 2 Printer Setup ZPL2 Printer Setup ZPL2 Dark ness Print Speed Tear Off Print Mode Print Width List Fonts List Images List...

Страница 43: ...r the software driver will send out the command which will overwrite the setting set from the front panel 3 1 1 2 2 Print Speed Print Setup 2 17 Darkness Print Speed Tear Off Use this option to setup...

Страница 44: ...ult setting is Tear Off When enter this list the print mode in the right side of icon is the printer current setting Press and to select the different print mode and press button to enable the setting...

Страница 45: ...t current printer available fonts list to the label The fonts stored in the printer s DRAM Flash or optional memory card Press button to print the list 3 1 1 2 7 List Images Print Setup 7 17 List Imag...

Страница 46: ...the button to move the cursor from left digit to right digit and press the button to set the value from 0 to 9 or A to F Press the button to set the value into printer Press key to cancel the setting...

Страница 47: ...etup 13 17 Format Prefix Delimiter Char Media Power Up This option is used to set the action of the media when you turn on the printer Printer default setting is No Motion When enter this list the pri...

Страница 48: ...el Top Print Setup 15 17 Media Power Up Head Close Label Top This option is used to adjust print position vertically on the label Press the button to move the cursor from left digit to right digit and...

Страница 49: ...following message Paper Len 812 Gap Size 24 Intensity 3 Ref Level 512 3 1 2 2 Calibration This option is used to set the media sensor type and calibrate the selected sensor We recommend to calibrate...

Страница 50: ...ou will see following message and printer will feed 2 to 3 gap labels to calibrate the sensor sensitivity automatically When calibration is completed the LCD screen will return to the previous menu Ga...

Страница 51: ...head mechanism put the label backing liner under the media sensor Press the button to set the value into the printer Media sensor Label backing liner 4 Then Put the label with liner under the media se...

Страница 52: ...to set the value from 0 to 9 and the dot mm inch Press the button to set the paper length into the printer 2 Press the button to move the cursor from left digit to right digit and press the button to...

Страница 53: ...will return to the previous menu Bline Mode Automatic B 2 Manual In case Automatic sensor calibration cannot apply to the media please use Manual function to calibrate the bline sensor manually Bline...

Страница 54: ...ter Media sensor Label without black mark Note Normally the value of Ref Level for mark should be larger than paper for over 128 If the media sensor fails to do so you have to manually change the Inte...

Страница 55: ...the dot mm inch Press the button to set the paper length into the printer 2 Press the button to move the cursor from left digit to right digit and press the button to set the value from 0 to 9 and th...

Страница 56: ...and printer will calibrate the sensor sensitivity automatically When calibration process is completed the LCD screen will return to the previous menu Cont Mode Automatic C 2 Manual In case Automatic...

Страница 57: ...calibration is complete Press the button the LCD screen will return to the previous menu 3 1 3 Serial Comm Serial Comm Baud Rate Parity Data Bits Stop Bit s Exit 1200 bps None 7 1 2400 bps Odd 8 2 480...

Страница 58: ...2 5 Baud Rate Parity Data Bits This option is used to set the RS 232 parity The default setting is None Press and buttons to select the different parity and press button to set the value into printer...

Страница 59: ...used to set the RS 232 Stop Bits The default setting is 1 stop bit Press and buttons to select the different Stop Bits and press button to set the value into printer When you enter this list the opti...

Страница 60: ...hen Ethernet card is installed Press and buttons to select the different options and press button to enter the option Press key to cancel the setting and return to the previous menu Ethernet Status Co...

Страница 61: ...tton to return to the previous menu 3 1 4 2 Configure DHCP Static IP Use this menu to set the printer s DHCP and Static IP 3 1 4 2 1 DHCP Ethernet 2 4 Status Configure Reset Press and buttons to selec...

Страница 62: ...buttons to select the different options and press button to enter the option Press key to cancel the setting and return to the previous menu IP Address 000 000 000 000 Press button to move the cursor...

Страница 63: ...L 612 User Manual 3 2 File Manager This feature is used to check the printer available memory and file list File Manager File List Avail Memory Del All Files DRAM DRAM FLASH FLASH CARD CARD Exit Exit...

Страница 64: ...saved in the printer DRAM Flash Card memory To show the files File Manager 1 4 File List Avail Memory Del All Files To delete the file Please follow the order to press the button FLASH File List DEMO...

Страница 65: ...cking if there is any dot damage on the print head heater element Diagnostics 1 4 Print Config Dump Mode Rotate Cutter Self test printout Printer model name Main board firmware version Printer serial...

Страница 66: ...leage meter Cutting counter Print speed inch sec Print darkness Label size inch Gap distance inch Gap black mark sensor intension Code page Country code ZPL setting information Print darkness Print sp...

Страница 67: ...69 WPL 612 User Manual Numbers of download files Total available memory space Print head check pattern...

Страница 68: ...button to back to the previous menu DOWNLOA 0D 0A 44 4F 57 4E 4C 4F 4I D TEST2 44 20 22 54 45 53 54 32 2E DAT 5 CL 44 41 54 22 2C 35 2C 43 4C S DOWNLO 53 0D 0A 44 4F 57 4E 4C 4F AD F TES 41 44 20 46 2...

Страница 69: ...the cutter Diagnostics 3 4 Print Config Dump Mode Rotate Cutter 3 4 Language Language English Chinese TC Chinese SC Japanese German Italian French Russian Polish Spanish Exit This option is used to se...

Страница 70: ...ce printer is initialized Note When printer initialization is done please calibrate the gap or black mark sensor before printing Parameter Default setting Speed 6 IPS 152 mm sec 4 IPS 101 6 mm sec 3 I...

Страница 71: ...3 Will be reset Need to re calibrate the gap Bline sensor sensitivity 2 Will be reset Need to re calibrate the gap Language English IP address DHCP 3 5 2 Mileage Info Use this option to check the pri...

Страница 72: ...ter Using this convenient tool you can explore the printer status and settings and troubleshoot the printer Note This utility works with printer firmware V6 00 and later versions 4 1 Start the Diagnos...

Страница 73: ...p Setup the IP address subnet mask gateway for the on board Ethernet Please refer to next section RTC Time Synchronize printer Real Time Clock with PC Print Test Page Print a test page Reset Printer R...

Страница 74: ...erface 1 Connect the USB cable between the computer and the printer 2 Turn on the printer power 3 Start the Diagnostic Utility by double clicking on the icon Note This utility works with printer firmw...

Страница 75: ...licks on the icon Note This utility works with printer firmware V6 00 and later versions 4 Select COM as interface then click on the Setup button to setup the serial port baud rate parity check data b...

Страница 76: ...tton to setup the IP address subnet mask and gateway for the on board Ethernet 5 Click the Discover Device button to explore the printers that exist on the network 6 Select the printer in the left sid...

Страница 77: ...to exit the Ethernet interface setup and go back to Diagnostic Tool main screen Factory Default button This function will reset the IP subnet mask gateway parameters obtained by DHCP and reset the pri...

Страница 78: ...is installed incorrectly Gap black mark sensor is not calibrated Supply a new label roll Please refer to the steps in user s manual to reinstall the label roll Calibrate the gap black mark sensor Pap...

Страница 79: ...theat Turn off the printer and plug the connector again Check if the stepping motor is plugging in the right connector Check your program if there is a command PRINT at the end of the file and there m...

Страница 80: ...ease adjust the heater line adjustment screw counter clockwise to get the best print quality The release lever does not latch the printhead properly LCD panel is dark but the LEDs are light The printe...

Страница 81: ...incorrect when reboot the printer The battery has run down Check if there is a battery on the main board Multi interface board doesn t work The installation is incorrect Check if the board is plugged...

Страница 82: ...kness print head pressure balance ribbon film characteristics print darkness setting etc In case the ribbon wrinkle happens please follow the instructions below to adjust the printer parts Adjustable...

Страница 83: ...left side print head adjustment knob setting has been set to 5 the highest pressure index the wrinkle can t be avoid please rotate the both knobs back to setting 1 then rotate the Z axis mechanism ad...

Страница 84: ...Allow the print head to cool for a minimum of one minute 3 Use a cotton swab Head cleaner pen and 100 ethanol to clean the print head surface Clean the print head when changing a new label roll Plate...

Страница 85: ...you touch it careless please use ethanol to clean it Please use 100 Ethenol DO NOT use medical alcohol which may damage the printer head Regularly clean the print head and supply sensors once change...

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