Warren rupp SANDPIPER S1FB1A1WANS000, Руководство по эксплуатации и обслуживанию

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s1fmdl1sm-REV1207 Model S1F Metallic Page 21
DIAPHRAGM SERVICING
To service the diaphragms first shut
off the suction, then shut off the dis-
charge lines to the pump. Shut off the
compressed air supply, bleed the
pressure from the pump and disconnect
the air supply line from the pump. Drain
any remaining liquid from the pump.
Step #1:
See the pump assembly
drawing and the diaphragm servicing
illustration.
Using a 1/2” wrench or socket,
remove the 16 capscrews (item 9) that
fasten the manifolds (items 19 & 20) to
the outer chambers (item 13).
S t e p # 2 :
R e m ov i n g o u t e r
chambers.
Using a 1/2” wrench or socket,
remove the 16 capscrews (item 10), that
fasten the outer chambers (item 13),
diaphragms (item 14) and intermediate
(item 5) together.
Step #3:
Removing the dia-
phragms and diaphragm plates.
Use a 7/8” wrench or six point
socket to remove the outer diaphragm
plate assemblies (item 24), diaphragms
(item 14) and inner diaphragm plates
(item 23) from the diaphragm rod (item
27) by turning counterclockwise. In-
spect the diaphragm for cuts, punctures,
abrasive wear or chemical attack.
Replace the diaphragms if necessary.
DO NOT USE A WRENCH ON THE
DIAPHRAGM ROD. FLAWS ON THE
SURFACE MAY DAMAGE BEARINGS
AND SEALS.
S t e p # 4 :
A s s e m bl i n g t h e
diaphragm and diaphragm plates to the
diaphragm rod.
Push the threaded stud of one outer
diaphragm plate assembly through the
center of one diaphragm and through
one inner diaphragm plate. Install the
diaphragm with the natural bulge facing
away from the diaphragm rod and make
sure the radius on the inner diaphragm
plate is towards the diaphragm, as
indicated on the diaphragm servicing
illustration. Thread the assembly onto
the diaphragm rod, leaving loose.
Step #5:
Installing the diaphragm
and rod assembly to the pump.
Make sure the bumper (item 6) is
installed over the diaphragm rod. Insert
rod into pump.
On the opposite side of the pump,
pull the diaphragm rod out as far as
possible. Make sure the second bumper
is installed over the diaphragm rod.
Push the threaded stud of the other
outer diaphragm plate assembly through
the center of the other diaphragm and
through the other inner diaphragm
plate. Make sure the radius on the inner
diaphragm plate is towards the
diaphragm. Thread the assembly onto
the diaphragm rod. Use a 7/8” wrench
or socket to hold one outer diaphragm
plate. Then, use a torque wrench to
tighten the other outer diaphragm plate
to the diaphragm rod to 500 in. lbs. (56.5
Newton meters).
Align one diaphragm with the
intermediate and install the outer
chamber to the pump using the 8
capscrews. Tighten the opposite
diaphragm plate until the holes in the
diaphragm align with the holes in the
intermediate. Then, install the other
outer chamber using the 8 capscrews.
Step #6:
Reinstall the manifolds to the
pump using the 16 capscrews.
The pump is now ready to be
reinstalled, connected and returned to
operation.
OVERLAY DIAPHRAGM SERVICING
The overlay diaphragm (item 15) is
designed to fit over the exterior of the
standard diaphragm (item 14).
Follow the same procedures
described for the standard diaphragm for
removal and installation, except tighten
the outer diaphragm plate assembly,
diaphragms and inner diaphragm plate
to the diaphragm rod to 500 in. lbs.
(56.5 Newton meters).
One-Piece Bonded DIAPHRAGM
SERVICING
(Bonded PTFE with
intergral plate)
The one-piece bonded diaphragm
(item 14) has a treaded stud installed
in the intergral plate at the factory. The
inner diaphragm plate has a through
hole instead of a threaded hole.
Read these instructions
completely, before in-
stallation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
IMPORTANT
Place the inner plate over the
diaphragm stud and thread the first dia-
phragm / inner plate onto the diapragm
rod only until the inner plate contacts
the rod. Do not tighten. A small amount
of grease may be applied between
the inner plate and the diaphragm to
facilitate assembly.
Insert the diaphragm / rod as-
sembly into the pump and install the
outer chamber. Turn the pump over
and thread the second daiphragm /
inner plate onto the diaphragm rod.
Turn the diapragm until the inner plate
contacts the rod and hand tighten
the assembly. Continue tightening
until the bolt holes align with the inner
chamber holes. DO NOT LEAVE THE
ASSEMBLY LOOSE.