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WARN 

INSTALLATION INSTRUCTIONS 

89-95 Toyota Pickup 

Front Winch Bumper

P/N 68450 

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have provided installation and 

operating instructions and other information on labels and in this guide. This information alerts you to potential hazards that could hurt you or 

others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.  

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ 
AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND 
OPERATING THIS PRODUCT. 
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or 
death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean: 

WARNING signals a hazard that 

could 

cause serious injury or death, if you do not follow recommendations.

 

CAUTION signals a hazard that 

may 

cause minor to moderate injury, if you do not follow recommendations.

 

This guide uses 

NOTICE

 

to call attention to important mechanical information, and NOTE: to emphasize general information worthy of special 

attention

 

PARTS LIST 

TOOLS REQUIRED

 

Metric wrench set 

Standard socket set 

Standard wrench set 

Metric socket set 

Torque wrench 

Ratchet 

Phillips screw driver 

Allen wrench set 

TORQUE SPECIFICATIONS

 

1/4 

8 lb. ft. (10.8 N-m) 

5/16 

19 lb. ft. (25.8 N-m) 

7/16 

50 lb. ft. (67.8 N-m) 

M10-1.25 

45 lb. ft. (61 N-m) 

M12-1.25 

75 lb. ft. (101.7 N-m) 

1. Unplug the wiring from the turn signals in the front bumper and remove the turn signals from the

bumper. Remove the front license plate from the bumper.

2. Remove the front bumper from the vehicle and discard.

3. Install the new left and right frame brackets to the vehicle using the M12 and M10 hardware

provided. 

See Figure 1

. Install the M12-1.25 x 30mm bolts, 1/2” lock washers, and 7/16” flat

washers in the bottom frame holes. Install the M12-1.25 x 40mm bolts, 1/2” lock washers, and 7/16”
flat washers through the front of the frame bracket, spacer plate, and into the frame. Install the new
M10-1.25 x 30mm bolts, M10 lock washers and flat washers in the side holes of the frame. Once all
seven bolts are installed, evenly tighten and torque all bolts using the torque chart.

PART  NO. 

QUANTITY 

DESCRIPTION 

68449

1

Front Bumper

68448 

RH Frame Bracket 

68447 

LH Frame Bracket 

68468 

Spacer Plate, Front Frame 

68464

1

Hardware Kit

69434 

Solenoid Box Bracket, Centered 

69435

4

Shim Plate

Содержание 68450

Страница 1: ...tant mechanical information and NOTE to emphasize general information worthy of special attention PARTS LIST TOOLS REQUIRED Metric wrench set Standard socket set Standard wrench set Metric socket set Torque wrench Ratchet Phillips screw driver Allen wrench set TORQUE SPECIFICATIONS 1 4 8 lb ft 10 8 N m 5 16 19 lb ft 25 8 N m 7 16 50 lb ft 67 8 N m M10 1 25 45 lb ft 61 N m M12 1 25 75 lb ft 101 7 N...

Страница 2: ...WARN 2 FIGURE 1 FRAME BRACKET INSTALLATION 4 Install the factory turn signals into the front bumper using the new 8 32 screws and spring nuts See Figure 2 FIGURE 2 TURN SIGNAL INSTALLATION ...

Страница 3: ...MPER INSTALLATION USING BOTTOM HOLES IN FRAME BRACKETS 6 With the four bolts in the bottom of the bumper loosely installed adjust the bumper side to side until the desired position is found Install the appropriate number of shim plates to each side between the frame bracket and the bumper See Figure 4 Install a 7 16 carriage bolt through each hole in the side plate inside the bumper the shim plate...

Страница 4: ...WARN 4 FIGURE 4 SHIM PLATE INSTALLATION FIGURE 5 BUMPER TO FRAME BRACKET BOLTS ...

Страница 5: ... 5 16 Allen head bolts from the right hand side of the winch tie rod and install the bracket using the existing hardware FIGURE 6 SOLENOID BOX MOUNTING BRACKET 9 Pre drilled light holes are provided in the bumper as well as holes for the Warn Rock Crawler Tube 10 Pre drilled holes are provided for the mounting the front license plate to the front bumper Two locations are provided The license plate...

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