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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 

107289A0 

 

INSTALLATION INSTRUCTIONS 

Ascent-XP Front Bumper 

Part Number: 107290 

Application: 2017-20 Ford SD F250/F350 

G E N E R A L S A F E T Y P R E C A U T I O N S 

Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ 

AND  UNDERSTAND  ALL  SAFETY  PRECAUTIONS  AND  OPERATING  INSTRUCTIONS  BEFORE  INSTALLING  AND 

OPERATING THIS PRODUCT. 

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean: 

WARNING signals a hazard that could cause serious injury or death if you do not follow recommendations.  CAUTION 

signals a hazard that may cause minor to moderate injury if you do not follow recommendations. 

This guide uses NOTICE to call attention to important mechanical information and Note: to emphasize general 

information worthy of special attention. 

 

 

W A R N I N G 

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD 

Failure to observe these instructions could lead to severe injury or death 

 

Always 

Know Your Winch. Take time to fullyreadtheInstructionsand/orOperationsGuide,and/orBasicGuidetoWinchingTechniques,inorderto understand your winch and its operations. 

 

Never 

work under vehicle before properly securing vehicle. 

 

Always 

use appropriate and adequate care in lifting components into place. 

 

Never 

work under vehicle before properly securing vehicle. 

 

Always 

use appropriate and adequate care in lifting components into place. 

 

Never 

use a jack to support the vehicle. 

 

Always 

use jack stands in pairs to support the vehicle. 

 

Always 

use jacks or jack stands only on a hard, stable, and level surface. 

 

Never 

exceed the rated capacity of a jack or jack stands. 

 

Always 

verify that the parking brake is set ,the transmission is  in park(automatic)or reverse(manual)and the rear wheels are blocked before working  on vehicle. 

 

Never 

work under vehicle before properly securing vehicle. 

 

Always 

use appropriate and adequate care in lifting components into place. 

 

Always 

ensure components will remain secure during installation and operation. 

 

Always 

tighten all nuts and bolts securely, per the installation and operation. 

 

Always 

perform regular inspections and maintenance on the winch, winch mount and related hardware. 

 

Always 

replace all worn or damaged parts before operating. 

 

Never 

operate this WARN product with damaged or missing parts. 

 

Always 

use extreme caution when drilling on any vehicle .Make sure that all fuellines ,brakelines, electrical wires, and other objects are not punctured or damaged when/ if drilling on the vehicle. 

Thoroughly inspect the area to be drilled(on both sides of material)prior to drilling  and relocate any objects that maybe damaged. Failure to inspect the area to be drilled may result in vehicle damage, 

electrical shock ,fire or personal injury. 

 

Always 

use extreme caution when cutting and trimming during fitting. 

 

Always 

wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can  cause eye injury. 

 

Always 

remove jewelry and wear eye protection. 

 

Never 

lean over battery while making connections. 

 

Never 

route electrical cables across any sharp edge, through or near moving parts, near parts that become hot. 

Read installation and operating instructions thoroughly. 

 

WARN INDUSTRIES, INC. 12900 S.E. Capps Road, 

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000 

Customer Service: 1-800-543-9276 

Dealer Locator Service: 1-800-910-1122 

International Fax: 1-503-722-3005 

Содержание 107290

Страница 1: ...inliftingcomponentsintoplace Neverworkundervehiclebeforeproperlysecuringvehicle Alwaysuseappropriate andadequatecareinliftingcomponentsintoplace Neveruseajacktosupportthevehicle Alwaysusejackstandsinpairstosupportthevehicle Alwaysusejacksorjack stands onlyonahard stable andlevelsurface Neverexceed therated capacityofajackorjackstands Always verify that the parking brake is set thetransmissionis in...

Страница 2: ... THOROUGHLY N O T I C E Thisproductmayinterferewithdriverassistsystemssuchasadaptivecruisecontrolandparkingassistsystemsthathavesensorsorcamerasinstalledin thebumpersorfrontgrillarea Ifyourvehicleisequippedwithanyofthesesystemsorfeatures consultyourvehicleowner smanualbeforeinstalling thisproduct Thesesystemsmayneedtobe disabledasaresultofinstallingthisproduct T A B L E O F C O N T E N T S Tools R...

Страница 3: ...t 1 2 2 94889 Light Insert LH 1 7 22357 107290 Frame Weldnut Plate 2 3 107152 WARN Ascent XP Label 1 4 50255 HW 107290 WARN Super Duty HW Kit 1 4 1 101064 10 24X3 4 Button head bolt not all shown 20 4 2 101065 10 24 Machine screw nut 20 4 3 101072 10 Split lock washer 20 4 4 101067 10 Flat washer 20 4 5 101039 20 x 1 Hex Head Bolt 4 4 6 100975 Flat Washer 8 4 7 100974 Lock Washer 4 4 8 100511 20 H...

Страница 4: ...lts on each side of the bumper Figure1 Note If truck is equipped with an Adaptive Cruise Control sensor it will have to be removed before you can access the bolts behind it Figure 1 2 Use a 15mm socket wrench to remove the four 4 bolts two on each side of the bumper holding the support brackets to the frame Fig 2 Figure 2 3 Unplug the fog light wiring harness and remove the bumper from the truck ...

Страница 5: ...ur 4 bolts holding the tow hooks onto the frame Remove the tow hooks from both sides of the truck Fig 3 Figure 3 5 Use an 18mm socket to remove the four 4 nuts holding the frame horns onto the frame Remove the frame horns from both sides of the truck Fig 4 Figure 4 Remove with 18mm socket ...

Страница 6: ...se the provided hex head bolts flat washers and lock washers to install the two 2 L brackets 22353 and the mesh 22353 Fig 6 Note Center the mesh in the opening before tightening the hardware If installing a 30 light bar replace the mesh with the lightbar and use the lightbar hardware to attach it to the provided L brackets 22353 Figure 6 ...

Страница 7: ...e two light boxes 94888 and 94889 into the bumper on the RH and LH side respectively Use the provided 10 24 Bolts flat and lock with nuts to attach them to the bumper and tighten them with 10mm socket wrench and 3mm allen wrench 50255 HW Fig 7 8 Figure 7 Figure 8 ...

Страница 8: ...C T I O N S 8 9 If equipped remove the rubber air dam from the OEM bumper using a body pry tool Once removed relocate it to your new Warn bumper using the built in tabs located along the top deck of the bumper Fig 9 10 Figure 9 Figure 10 ...

Страница 9: ... assistance place the bumper on the truck and use the provided bolts with flat and lock washers to fasten the bumper to the frame with the already installed nut plates 50255 HW Fig 11 Figure 11 11 Adjust the bumper as desired and tighten all mounting hardware ...

Страница 10: ...hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely CARELESSINSTALLATIONANDOPERATIONCANRESULTINSERIOUSINJURYOREQUIPMENTDAMAGE READANDUNDERSTANDALLSAFETY PR...

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