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©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 1 

106448A0

WARN INDUSTRIES, INC.

 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service:

 1-800-543-9276

Dealer Locator Service:

 1-800-910-1122

International Fax:

 1-503-722-3005

INSTALLATION INSTRUCTIONS

Front Bumper

Part Number: 106308

Application: 

 2020 Polaris RZR PRO

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

•  Always 

take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.

•  Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the 

vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in 
vehicle damage, electrical shock, fire or personal injury.

•  Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

•  Always

 use extreme caution when cutting and trimming during fitting.

•  Always

 remove jewelry and wear eye protection.

•  Never

 lean over battery while making connections.

•  Never

 route electrical cables:

  o  Across any sharp edges.
  o  Through or near moving parts.
  o  Near parts that become hot.

•  Always

 insulate and protect all exposed wiring and electrical terminals.

•  Always

 install terminal boots as directed in installation instructions.

•  Always

 use appropriate and adequate care in lifting components into place. 

•  Always

 insure components will remain secure during installation and operation.

•  Always

 tighten all nuts and bolts securely, per the installation instructions.

•  Always

 perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

•  Always

 replace all worn or damaged parts before operating.

•  Never

 operate this WARN product with damaged or missing parts.

Read installation and operating instructions thoroughly.

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

Содержание 106308

Страница 1: ...electricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwo...

Страница 2: ...c wrenches Metric sockets Air reciprocating saw or a single hack saw blade N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowbarsdirectlytothebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating instructions thoroug...

Страница 3: ... S L I S T ITEM PART NUMBER DESCRIPTION QTY A1 106319 BUMPER BASE 1 A2 106318 BUMPER SHELL 1 A3 28885 FAIRLEAD PLATE 1 ITEM PART NUMBER DESCRIPTION QTY B1 93078 M10 HEX HD BOLT 2 B2 69807 M10 NYLOCK NUT 2 B3 82923 M6 HEX HEAD BOLT 2 B4 102248 PLASTIC PLUG 4 B5 93104 M8 HEX HEAD BOLT 4 B6 37533 M6 NUT 2 ...

Страница 4: ...bs 2 Carefully remove grille by tipping grille forward and pulling out until bottom tabs are clear of front fascia and bumper 3 Remove the four torx head screws from the center bumper plastic 4 Remove the two torx head screws on each side of the bumper plastic 5 Carefully unsnap plastic fascia starting from center and pull away from vehicle Once removed set on a clean and stable surface for later ...

Страница 5: ...or later use 8 Remove bracket and bull bar assembly completely from vehicle NOTE You will not be reusing 9 Trim front plastic fascia a Remove the top two metal threaded nut clips from the plastic b With a hack saw blade or utility knife carefully cut notches about 3 8 wide and a 1 2 long to the inside of the nut clip holes NOTE Be careful not to cut into the nut mounting holes as you will need to ...

Страница 6: ...the front of the bolt and a 17mm wrench on the rear nut to make this install a little easier 13 Replace the trimmed plastic fascia over the mount and snap back into position NOTE The slots you trimmed in the plastic should align with the bracket to allow enough clearance for the plastic to sit in its original position 14 Reinstall the two side factory torx head screws each side 15 Slide the bumper...

Страница 7: ...omplete winch wiring using your winch installation instructions 23 Tighten winch hardware as well as all other hardware at this time 24 Complete your winch wiring per your winch installation instructions 25 Install plastic plugs B4 in winch bolt access holes Your installation is complete M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each u...

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