background image

©2019 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 

105968A0

WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: 1-503-722-3005

INSTALLATION INSTRUCTIONS

ASCENT FRONT BUMPER KIT

Part Number:  103638

Application:  2019 Dodge Ram 1500

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have provided installation 

and operating instructions and other information on labels and in this guide. This information alerts you to potential hazards that could 

hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good 

judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND 

ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death.  

WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING

 signals a hazard that could cause serious injury or death, if you do not follow recommendations.  

CAUTION

 signals a 

hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses 

NOTICE

 to call attention to important mechanical information, and Note: to emphasize general information worthy of 

special attention.

  

 

W A R N I N G

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

• 

Always

 Know Your Winch.  Take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand 

your winch and its operations.

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place.

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place. 

• 

Never

 use a jack to support the vehicle.

• 

Always

 use jack stands in pairs to support the vehicle.

• 

Always

 use jacks or jack stands only on a hard, stable, and level surface.

• 

Never

 exceed the rated capacity of a jack or jack stands.

• 

Always

 verify that the parking brake is set, the transmission is in park (automatic) or reverse (manual) and the rear wheels are blocked before working on vehicle. 

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place.

• 

Always

 insure components will remain secure during installation and operation.

• 

Always

 tighten all nuts and bolts securely, per the installation and operation.

• 

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

• 

Always

 replace all worn or damaged parts before operating.

• 

Never

 operate this WARN product with damaged or missing parts. 

• 

Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or 

damaged when / if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may 

be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.

• 

Always

 use extreme caution when cutting and trimming during fitting.

• 

Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

• 

Always

 remove jewelry and wear eye protection. 

• 

Never

 lean over battery while making connections.

• 

Never

 route electrical cables across any sharp edge, through or near moving parts, near parts that become hot.  

Read installation and operating instructions thoroughly.

G E N E R A L   S A F E T Y   P R E C A U T I O N S

Содержание 103638

Страница 1: ...your winch and its operations Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never use a jack to support the vehicle Always use jack stands in pairs to support the vehicle Always use ...

Страница 2: ...ve these instructions could lead to minor or moderate injury Part edges may be sharp Always use proper posture lifting technique or get lifting assistance while handling and installing product Read installation and operating instructions thoroughly This product may interfere with driver assist systems such as adaptive cruise control and parking as sist systems that have sensors or cameras installe...

Страница 3: ...L I S T T O R Q U E S P E C I F I C A T I O N S Item PN Description Qty A1 102453 BUMPER 1 A2 103691 SPACER 2 A3 103636 CROSSMEMBER WELDMENT 1 A4 95648 RH MOUNTING BRACKET 1 A5 95643 LH MOUNTING BRACKET 1 A6 100903 LH LIGHT BRACKET 1 A7 100904 RH LIGHT BRACKET 1 A8 94889 LH LIGHT PORT 1 A9 94888 RH LIGHT PORT 1 Item PN Description Qty B1 100661 9 16 LOCKING PLUG 6 B2 102248 1 3 32 PLUG 6 B3 93106 ...

Страница 4: ...move fender liner Using an 8mm socket remove the three screws in fender well Repeat for other side b Remove the two remaining lower screws to release fender liner Repeat for other side c Slide fender line down and out 2 If equipped unplug the wiring harness located in the front left corner of the bumper Figure 1 Fender well bolt Figure 2 Figure 3 ...

Страница 5: ... bumper Repeat for other side CAUTION Always use assistance when moving or lifting heavy parts 4 Carefully remove bumper and set on a clean and stable surface 5 If equipped remove the active air dam a Unplug the motor and remove the four retaining nuts with a 12mm socket see Figure 5 and 6 NOTE The air dam will not be reinstalled with the new bumper Remove nuts Unplug Remove nuts Figure 4 Figure 5...

Страница 6: ...k the location and orientation of each sensor plug TIP Numbering each sensor with tape and marking the top with a paint pen works well 7 Remove the carriages from stock bumper a Squeeze in the two tabs on the side of the carriages and push each carriage out the front of the bumper 8 Release the plastic clips holding the wire harness in place and remove completely 9 From the front of the bumper car...

Страница 7: ...a 19mm socket and wrench loosely mount the crossmember to the mounting brackets and bumper by installing 8 bolts B5 with 8 washers B3 into the mounting hole and securing with 8 washers B3 and nuts B4 CAUTION Always use assistance when moving or lifting heavy parts NOTE For the next step we recommend getting assistance from one or two more people 15 With assistance line up the bumper crossmember as...

Страница 8: ...oded view on page 3 24 The remaining hardware B1 and B2 are to used to install license plate to new bumper 25 Tighten ALL hardware now refer to torque specifications on page 3 26 If not installing a Baja Bar insert plugs B1 into the holes in the top of the bumper CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDER STAND ALL SAFETY PRECAUTIONS AND OPE...

Страница 9: ...PRODUCT M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to us...

Отзывы: