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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 

106093A0

WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: 1-503-722-3005

INSTALLATION INSTRUCTIONS

MOUNTING KIT BUMPER 

Part Number:  101694

Application:  2013-2019 Can Am Maverick 1000 (2p & 4p)

 

G E N E R A L   S A F E T Y   P R E C A U T I O N S

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information alerts 

you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated 

with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or 

death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING

 signals a hazard that could cause serious injury or death, if you do not follow recommendations.  

CAUTION

 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses 

NOTICE

 to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

  

 

W A R N I N G

Impact and Moving Parts Entanglement Hazard

FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH

• 

Always

 Know Your Winch.  Take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place.

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place. 

• 

Never

 use a jack to support the vehicle.

• 

Always

 use jack stands in pairs to support the vehicle.

• 

Always

 use jacks or jack stands only on a hard, stable, and level surface.

• 

Never

 exceed the rated capacity of a jack or jack stands.

• 

Always

 verify that the parking brake is set, the transmission is in park (automatic) or reverse (manual) and the rear wheels are blocked before working on vehicle. 

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place.

• 

Always

 insure components will remain secure during installation and operation.

• 

Always

 tighten all nuts and bolts securely, per the installation and operation.

• 

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

• 

Always

 replace all worn or damaged parts before operating.

• 

Never

 operate this WARN product with damaged or missing parts. 

• 

Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect the 

area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.

• 

Always

 use extreme caution when cutting and trimming during fitting.

• 

Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

• 

Always

 remove jewelry and wear eye protection. 

• 

Never

 lean over battery while making connections.

• 

Never

 route electrical cables across any sharp edge, through or near moving parts, near parts that become hot.  

Read installation and operating instructions thoroughly.

Содержание 101694

Страница 1: ...E INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH AlwaysKnowYourWinch TaketimetofullyreadtheInstructionsand orOperationsGuide and orBasicGuidetoWinchingTechniques inordertounderstandyourwinchanditsoperations Neverworkundervehiclebeforeproperlysecuringvehicle Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Neverworkundervehiclebeforeproperlysecuringvehicle Alwaysuseappropriateanda...

Страница 2: ... liftingtechniqueorgetliftingassistancewhilehandlingandinstallingproduct Read installation and operating instructions thoroughly T O O L S R E Q U I R E D Standard and Metric wrenches Standard and Metric sockets Ratchet Extension T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTE...

Страница 3: ... T ITEM PN DESCRIPTION QTY A1 105943 WLDMNT LH UPPER MOUNT 1 A2 105958 WLDMNT RH UPPER MOUNT 1 A3 105954 BUMPER SHELL 1 A4 105956 SKID PLATE 1 A5 102078 LIGHT BRACKET 1 A6 28885 FAIRLEAD BRACKET 1 ITEM PN DESCRIPTION QTY B1 93104 M8 X 25MM HEX HEAD BOLT 13 B2 1324 FLAT WASHER 13 B3 22491 M8 LOCK NUT 9 B1 B2 B3 ...

Страница 4: ... front bumper 2 Remove the two front screws and flange washers from the front of the skid plate 3 Remove the two top bolts and the two lower bolts and nuts that hold the bumper to the vehicle each side 4 Attach the upper portion of the left A1 and right A2 bumper brackets to the vehicle using the top two bumper Figure 2 Figure 4 Figure 3 Remove Remove ...

Страница 5: ... side Refer to exploded view on page 3 OPTIONAL If you purchased the optional light bar we recommend installing it to the light bracket before you install the bumper 7 Line the winch mounting holes in the bumper shell to the slots of the frame brackets at this time 8 Install light bracket A5 to bumper shell using bolts B1 washers B2 and nuts B3 Refer to exploded view on page 3 9 Install the skid p...

Страница 6: ...upplied with your winch WARNING Do not use the bolts supplied in the winch kit to install winch as they will not be long enough 14 From underneath the bumper shell install four M8 bolts B1 from this kit and hand tighten with four lock washers from your winch kit 15 Tighten ALL hardware at this time to torque specification on page 2 16 Complete your wiring per your winch installation instructions s...

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