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©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 1 

101403A0

WARN INDUSTRIES, INC.

 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service:

 1-800-543-9276

Dealer Locator Service:

 1-800-910-1122

International Fax:

 1-503-722-3005

INSTALLATION INSTRUCTIONS

Winch Mount Kit

Part Number: 101394

Application:  2018 Can Am Maverick X3

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

•  Always 

take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.

•  Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the 

vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in 
vehicle damage, electrical shock, fire or personal injury.

•  Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

•  Always

 use extreme caution when cutting and trimming during fitting.

•  Always

 remove jewelry and wear eye protection.

•  Never

 lean over battery while making connections.

•  Never

 route electrical cables:

  o  Across any sharp edges.
  o  Through or near moving parts.
  o  Near parts that become hot.

•  Always

 insulate and protect all exposed wiring and electrical terminals.

•  Always

 install terminal boots as directed in installation instructions.

•  Always

 use appropriate and adequate care in lifting components into place. 

•  Always

 insure components will remain secure during installation and operation.

•  Always

 tighten all nuts and bolts securely, per the installation instructions.

•  Always

 perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

•  Always

 replace all worn or damaged parts before operating.

•  Never

 operate this WARN product with damaged or missing parts.

Read installation and operating instructions thoroughly.

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

Содержание 101394

Страница 1: ...andelectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceal...

Страница 2: ...ion page 4 7 Maintenance Care page 7 T O O L S R E Q U I R E D Standard wrenches Standard sockets T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7 5 10 7 16 ...

Страница 3: ...3 101403A0 P A R T S L I S T ID No Item No Description Qty A1 101398 FAIRLEAD ASSEMBLY 1 A2 101395 WINCH MOUNT ASSEMBLY 1 ID No Item No Description Qty B1 83349 M6 FLAT WASHER 2 B2 60595 M6 LOCKING NUT 2 B3 22491 M8 LOCKING NUT 4 B4 1324 5 16 FLAT WASHER 8 B5 22508 M8 HEX BOLT 4 A2 A1 ...

Страница 4: ... 101403A0 I N S T A L L A T I O N I N S T R U C T I O N S 1 Remove the screws that hold the front plastic to the bumper structure 2 Remove the fastener to the bottom of the radiator bracket on both sides 3 Remove the nuts holding the lower A Arms Figure 1 Figure 2 Figure 3 Remove Remove ...

Страница 5: ...Arms Use care in not damaging radiator while removal 6 The front of the Maverick is now ready to install the rear weldment of the winch mount 7 Place the rear winch mount weldment over the four A Arm mounting bolts shown in previous picture Use the same orientation as shown in picture I N S T A L L A T I O N I N S T R U C T I O N S Figure 5 Figure 6 Figure 4 A Arm Nut Bumper Structure Fairlead Wel...

Страница 6: ...lied in your winch kit 9 Before you install winch review Figure 8 The illustration shows correct winch orientation Notice the winch clutch handle should be on the passenger side of the vehicle The winch rope winds off the top of the winch drum and through the fairlead opening 10 Slide winch into position Install using hardware and instructions found in your winch kit Figure 8 Figure 9 Figure 7 Att...

Страница 7: ... hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving fr...

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