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BX36S

3PH Self-feed Chipper

Trouble Shooting

16. Trouble Shooting

The Wallenstein 3-Point Hitch Wood Chipper is

designed with blades on a rotor to cut, shear and chip

wooden material. It is a simple and reliable system that

requires minimal maintenance.

The following table lists causes and solutions to

problems that could be encountered.

If a problem encountered that is difficult to solve,

contact a Wallenstein distributor or dealer. Have the

chipper serial number handy.

Always wear

Personal Protective Equipment (PPE)

whenever operating the Wood Chipper or working in

the vicinity.

Problem

Cause

Solution

Caution

Rotor does not turn

Obstructed discharge.

Clear debris from

discharge chute.

Ensure machine is off

Rotor plugged.

Inspect and clear chipper

hopper lower rotor

housing and rotor.

Ensure machine is off

Broken shear pin

Ensure machine is off

Slow feeding.

Low engine speed

Set throttle to specifi ed

speed (540–1000 rpm)

Blades and/or knives are

dull.

Rotate, sharpen or

replace blade and/or

knives.

Ensure machine is off

Rotor blade angle wrong,

improper angle.

Re-sharpen knives to

specifi ed angle and check

that blade is installed

properly.

Ensure machine is off

Obstructed discharge.

Clear debris from

discharge chute .

Ensure machine is off

Unusual vibration while

operating.

Broken or missing blade . Replace broken / missing

blade.

Ensure machine is off.

PTO driveline out of

phase

Align driveline

Ensure machine is off.

Rotor may be bent

Check rotor to see if it

wobbles.

Replace rotor

Ensure machine is off.

Call technician for repair

Machine requires

excessive power or stalls.

Obstructed discharge.

Clear debris from

discharge chute

Ensure machine is off

Feeding in too much

material

Feed smaller amounts into

chipper hopper.

Feeding material too

quickly

Feed larger material

slowly into chipper hopper.

Rotor plugged.

Inspect and clear chipper

hopper lower rotor

housing and rotor.

Ensure machine is off

Green material will

not discharge.

Allow material to dry or

alternate dry/wet material.

Chipper blade clearance

too large.

Set clearance to 1/32–

1/16" (.76–1.52 mm). Use

chipper clearance tool

(see accessories)

Ensure machine is off

Dull blades.

Rotate, sharpen or

replace blade

Ensure machine is off

Содержание BX36S

Страница 1: ...OPERATOR S MANUAL 3PHSelf feedChipper BX36S BX52S BX72S BX102S...

Страница 2: ...ooting information contained within the Operator s Manual This manual covers all variations of the Wallenstein 3 Point Hitch Wood Chipper BX Series Your particular model may vary from the illustration...

Страница 3: ...ents 19 9 PTO Shaft Connection 21 9 1 Determine Correct PTO Shaft Length 21 10 Attaching Chipper to Tractor 22 10 1 Procedure 22 11 Controls 24 11 1 Discharge Chute 24 11 2 Hood Deflector 25 12 Operat...

Страница 4: ...structions in the owner s manual with the label illustrated alongside Informative Labels are generally pictorial with a white background and can vary to the number of panels The label will illustrate...

Страница 5: ...ngine manufacturer s website For service contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss the...

Страница 6: ...at http www wallensteinequipment com This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery _________________________________________ Custome...

Страница 7: ...oduct when ordering parts or requesting service or other information The Serial Number Plate location is shown in the illustration Please record the product Model and Serial Number in the space provid...

Страница 8: ...purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided COULD result in death or serious injury and includes hazards that are exposed when guards are remove...

Страница 9: ...ructions in the manual and follow them Most accidents can be avoided The most important safety device on this equipment is a SAFE operator DO review safety related items annually with all personnel wh...

Страница 10: ...gned this 3 Point Hitch Wood Chipper to be used with all its safety equipment properly attached to minimize the chance of accidents Close and secure rotor cover before operating Close and secure all g...

Страница 11: ...operator and bystanders is one of the main concerns in designing and developing equipment However every year many accidents occur which could have been avoided by a few seconds of thought and a more c...

Страница 12: ...ble serious injury or death If the elderly are assisting with the work their physical limitations need to be recognized and accommodated 6 Know your controls and how to stop the machine and the tracto...

Страница 13: ...h for traffic when operating near or crossing roadways Never allow riders on the machine 6 12 Sign Off Form Wallenstein follows the general Safety Standards specified by the American Society of Agricu...

Страница 14: ...the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that require...

Страница 15: ...nd operating instructions in the manual Read and understand ALL safety labels located on the machine The most important safety device on this equipment is an informed SAFE operator BX36S Safety Sign E...

Страница 16: ...16 Z94242 7 1 2 Models BX52S BX72S and BX102S The BX52S is illustrated Labels and locations are the same for the BX72S and BX102S models 75mm 3 0 Z94232 75mm 3 0 Z94232 1 2 2 8 6 7 3 5 3 9 10 9 4 Fig...

Страница 17: ...an informed SAFE operator Caution 6 Pinch point hazard When lowering or raising the hopper into position be aware of pinch points and keep clear of them to avoid injury Caution 4 When performing any...

Страница 18: ...rs are designed to chip and chop scrap lumber small trees brush limbs and other wood debris The chipped material is fine enough to be composted or used in a variety of ways It is the responsibility of...

Страница 19: ...mponent descriptions here are used throughout the manual to explain function and safety For a detailed parts breakdown see your dealer or visit the Wallenstein website to download the Parts Manual Blo...

Страница 20: ...scharge Chute Adjustable Ski Discharge Latch Handle Manual Tube PTO Shaft Lower Link Pins Top Link Deflector Adjustor Upper Rotor Housing Folding Feed Hopper Ledger Blade Twig Breaker Rotor Lock Feed...

Страница 21: ...ctor see section 4 6 but do not attach the drive line 2 Raise the machine until the input shaft is level with the tractor PTO shaft 3 Measure the dimension A between the locking grooves on the tractor...

Страница 22: ...point hitch only and is also quick hitch and iMatch compatible For maximum life and safety connect PTO shaft with machine as level as possible when the chipper is in the lowered working position NOTE...

Страница 23: ...p with the link pins 9 Engage the tractor park lock brake dismount the tractor make any final adjustments and slide the left and right lower arm holes onto the link pins 10 Install the retainers on th...

Страница 24: ...Chute Model BX36S The discharge chute is designed with a spring loaded latch handle that allows the chute to be positioned 360 then locked into position with the latch 1 Lift the latch handle until th...

Страница 25: ...flector on the end of the chute to direct the chips exactly where desired 1 Lift and push forward the adjustor grip handle and move the deflector into position as required 2 Lock the deflector into po...

Страница 26: ...in position Set up the machine see page 26 Each person must wear appropriate Personal Protective Equipment PPE whenever operating the Wood Chipper or working in the vicinity The PPE list includes but...

Страница 27: ...e ground is dangerous and will result in damage to the machine 12 3 Adjust Ski Height The ski can be adjusted up to 6 0 in 150 mm if required to help align the PTO when attaching the chipper to the tr...

Страница 28: ...lated safety precautions outlined in this section A pre operation checklist is provided for the operator It is important for both the personal safety and maintaining good mechanical condition that thi...

Страница 29: ...ing engine and resuming work 12 9 Chipping Operation BX Series Wood Chippers are strong rugged machines They are built to provide consistent chipping of logs CAUTION Be aware Rotor continues to turn f...

Страница 30: ...r the area of all bystanders 3 Visually inspect and ensure all material is out and nothing is jammed or wedged between the hopper and the rotor If this does not unplug the chipper or the engine is sto...

Страница 31: ...e slow moving vehicle sign is in place and all the lights and reflectors required by the highway authorities are in place Make sure they are clean and functioning properly 4 Check that the tractor is...

Страница 32: ...he machine with a pressure washer or water hose to remove all dirt mud or debris 4 Inspect all rotating parts for entangled material Remove all entangled material 5 Run the machine a few minutes to dr...

Страница 33: ...pment Periodically tighten all bolts nuts and screws and check that all electrical and fuel connections are properly secured When completing a maintenance or service procedure make sure all safety shi...

Страница 34: ...purposes only Never operate machine with guards removed W001 Refer to Maintenance Schedule on page 38 IMPORTANT Grease machine at period shown or hour interval whichever comes first Location Every 8...

Страница 35: ...Rotor main shaft front roller flange 5 Hood deflector 6 Discharge chute swivel 7 PTO telescoping section One pump from a hand held grease gun Location Every 100 hours or annually Wash and clean wood...

Страница 36: ...te machine with guards removed W001 Refer to Maintenance Schedule on page 38 IMPORTANT Grease machine at period shown or hour interval whichever comes first Location Every 8 hours or daily 1 PTO lubri...

Страница 37: ...main shaft front roller flange 6 Hood deflector 7 Discharge chute swivel 8 PTO telescoping section One pump from a hand held grease gun Location Every 100 hours or annually Wash and clean wood chipper...

Страница 38: ...l whichever comes first Every 8 hours or Daily Every 50 hours or Annually Every 100 hours or Annually Item Check twig breaker rotor blades ledger blade Check that all fasteners are secure Lubricate hi...

Страница 39: ...heck all nuts bolts and screws and ensure they are all properly secured on a regular basis Fig 26 Service Illustration Rotor blades check every 8 hours Blades may need to be changed after 8 10 hours d...

Страница 40: ...reassembling the driveline ensure that the driveline is assembled in phase to avoid unnecessary vibration when the machine is running 15 5 Shear Pin The PTO drive line is designed with a shear pin at...

Страница 41: ...ended use while in operation The rotor lock pin should be used anytime the rotor housing is open to prevent potential injury Lock Pin Engaged Rotor Hood Open Fig 28 Rotor Lock Pin BX52S BX72S BX102S s...

Страница 42: ...rotor slowly and be aware of hand positioning W002 WARNING Machine shown with guards removed for illustrative purposes only Never operate machine with guards removed W001 15 8 1 Changing Rotor Blades...

Страница 43: ...ll it down and slightly to the side to clear the axle 3 Rotate the blade and reinstall or replace with new or re sharpened blade 4 Hand tighten the bolts 5 Set the clearance between the ledger and rot...

Страница 44: ...lly open the rotor housing 2 Carefully move the rotor so the a rotor blade overlaps the ledger blade 3 Loosen the fasteners and or adjusters and move the ledger away from the rotor blade 4 Insert the...

Страница 45: ...knives Ensure machine is off Rotor blade angle wrong improper angle Re sharpen knives to specified angle and check that blade is installed properly Ensure machine is off Obstructed discharge Clear deb...

Страница 46: ...hardened reversible 4 bolt hardened reversible 3 bolt hardened reversible Rotor Weight 96 lb 43 5 kg 125 lb 56 7 kg 175 lb 79 3 kg 400 lb 181 4 kg Feeding System Manual Feed Manual Feed Manual Feed Ma...

Страница 47: ...Breaker 270 Dual Handle Exit Chute Rotation Single Handle Easy Change Discharge Deflector Three Position Select 3 PH Lift Arm Width Aggressive Self Feed System Multi Position Locking Discharge Chute...

Страница 48: ...OTE Bolt grades are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16...

Страница 49: ...Install Safety Signs 18 I Informative Labels 4 L Label Information 4 Ledger 20 43 44 Ledger Knife Spacer Tool 20 44 Lower Link 19 20 23 M Machine Break In 28 Machine Components 19 Machine Set up 26 M...

Страница 50: ...iveline Maintenance 40 Greasing 33 Servicing Intervals 33 Ledger Knife Spacer Tool 44 Maintenance Schedule Service Illustration 39 Rotor Blades 42 Rotor Lock Pin 41 Service 33 Shear Pin 40 Twig Breake...

Страница 51: ......

Страница 52: ...www wallensteinequipment com...

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