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Use of the Interference-Free Module in Safety Applications

WAGO-SPEEDWAY 767

767-5801/000-800 8DIO 24V DC 0.5A IF (8xM8)

Manual

Version 1.1.0

Pos: 58.6 /Serie 767 (WAGO-SPEED WAY)/Einsatz in sicherheitsg erichteten Anwendung en/767- xxxx_M aß nahmen und Aufl agen für die geschirmte Spannungsversorgung des Moduls_4 @ 11\mod_1317280498953_21.docx @ 80015 @ 2 @ 1

12.3 Measures and Conditions for Shielded Power

Supply of the Module

Shielded version of U

and 0 V_U

in connecting lead for unprotected

installation required!

To prevent a short circuit of power supply U

with an external voltage, wires U

and 0 V_U

must be shielded in the connecting lead according to EN 60204-1 or

EN ISO 13849-2. The shield must have an overlap of at least 85 % and be reliably

connected to the connector.

Attach ground shield or use insulation monitoring!

The connecting lead ground shield and functional grounding connection of the

interference-free modules must be connected to lines 0 V_U

and 0 V_U

. In

addition, insulation monitoring according to EN 61557 can also be used. See the

following illustrations:

Figure 23: Connection diagram for the common power supply

Figure 24: Connection diagram for the common power supply with insulation monitoring

Figure 25: Connection diagram for the isolated power supply

Pos: 58.7 /Dokumentation allgemei n/Glieder ungselemente/---Seitenwechsel--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1

Safety switch module

767-xxxx

Insulation

monitor

Fuse

Содержание 767-5801/000-800

Страница 1: ...x 64941 1 WAGO SPEEDWAY 767 Manual 767 5801 000 800 8DIO 24V DC 0 5A IF 8xM8 Digital Input Output Module 24 V DC 0 5 A Version 1 1 0 Pos 3 Alle Serien Allgemeine M odul e Hinweise zur Dokumentation Im...

Страница 2: ...9 0 571 8 87 85 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we alway...

Страница 3: ...tes on Operation 15 3 Device Description 16 3 1 Connectors 17 3 2 Marking Possibilities and Fastening 18 3 3 Display Elements 19 3 4 Labeling 20 3 5 Schematic Diagram 22 3 6 Dimensions 23 3 7 Technica...

Страница 4: ...ensor Actuator Cable 50 6 Commissioning 52 7 Parameterizing 53 7 1 Electronic Type Label 55 7 2 Diagnostic Overview 56 7 2 1 Input and Output Parameters 58 7 2 2 DO Module Mode 59 7 2 3 DI Module Mode...

Страница 5: ...the Profile Adapter 90 11 2 5 Connecting the Module 90 11 3 Disposal 90 12 Use of the Interference Free Module in Safety Applications 91 12 1 Important Notes 91 12 2 General Measures and Conditions fo...

Страница 6: ...t www wago com There you will find information regarding supply layout etc Pos 11 All e Seri en Allgemei ne Module Hi nweise zur D okumentati on Hinweise Hinweis Dokumentation aufbewahr en 4 mod_12379...

Страница 7: ...l e Serien Allgemei ne Module Wichtige Erl uterungen Sicherheits und sonstige Hinweise Vorsicht Vorsicht _War nung vor Personensch den allgemein_ Erl uterung 13 mod_1343310028762_21 docx 101038 1 Pers...

Страница 8: ...O 24V DC 0 5A IF 8xM8 Manual Version 1 1 0 Additional Information Refers to additional information which is not an integral part of this documentation e g the Internet Pos 13 5 Dokumentation allgemei...

Страница 9: ...docx 21714 2 1 1 5 Font Conventions Table 2 Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic type e g C Program Files WAGO Software Menu Menu items are ma...

Страница 10: ...en Allgemei ne Dokumente Allgemei ne Module Wichtige Erl uterungen nderungsvor behalt berschrift 3 und Inhalt 3 mod_1221060036484_21 docx 21720 3 1 2 1 1 Subject to Changes WAGO Kontakttechnik GmbH C...

Страница 11: ...mod_1317278760144_21 docx 79992 1 The digital outputs of the module are interference free to eliminate any impact by the internal potential groups In a safety circuit the module shall only be used to...

Страница 12: ...he devices to be supplied ex works are equipped with hardware and software configurations which meet the individual application requirements WAGO Kontakttechnik GmbH Co KG will be exempted from any li...

Страница 13: ...Series component and the overall power consumption for all 767 components Neither of these values shall exceed 4 A since an increase in current causes the contacts to overheat and damages the 767 Ser...

Страница 14: ...tandards for EMC suitable installations For the power supply and for the S BUS use only pre assembled WAGO system cables so the specified characteristics of the technical data can be achieved Pos 16 2...

Страница 15: ...ur system to protective earth PE and Pos 16 25 Serie 767 WAGO SPEED WAY Wichtige Erl uter ung en I O Modul Hinweise zum Betri eb 767 I O Teil 2 5 mod_1248180225875_21 docx 38755 1 Ensure that the cabl...

Страница 16: ...izable per channel This mode combines inputs and outputs on one module By default all channels are configured as digital inputs DIO mode 1 counter Combined operation of digital inputs and outputs with...

Страница 17: ...s 767 Series components 2 S BUS output M12 socket B coded For transmitting S BUS data to the next 767 Series components or to the S BUS terminator Pos 18 7 Serie 767 WAGO SPEED WAY Ger tebeschrei bung...

Страница 18: ...ry Pos 18 11 Serie 767 WAGO SPEED WAY Ger tebeschr eibung Befestigung I O Module Legende zu Beschriftung und Befestigung 767 xxxx 5 mod_1249475777546_21 docx 40514 1 Table 4 Legend for figure Marking...

Страница 19: ...able 5 Legend for figure Display elements Position LED Color Meaning 15 SB Green red orange S BUS status 16 F Red Diagnostic information Pos 18 16 Serie 767 WAGO SPEED WAY Ger tebeschr eibung Anzeigee...

Страница 20: ...example Pos 18 19 3 Serie 767 WAGO SPEEDWAY Ger tebeschr eibung Bedr uckung I O M odul e Legende zur Bedr uckung 767 5xxxD IO au er 5803 7 mod_1268045599057_21 docx 51932 1 Table 6 Legend for figure...

Страница 21: ...the module Pos 18 20 Serie 767 WAGO SPEED WAY Ger tebeschr eibung Bedr uckung I O M odul e Bedruckung sei tlich Legende 9 mod_1286969974465_21 docx 65601 1 Table 7 Description of manufacturing number...

Страница 22: ...ation of the power supply connections as well as the digital inputs and outputs of the modules see also chapters Connecting the Supply Cable and Connecting the Sensor Actuator Cable Please note that t...

Страница 23: ...Abmessung en berschrift 2 5 mod_1248869612468_21 docx 39441 2 1 3 6 Dimensions Pos 18 27 Serie 767 WAGO SPEED WAY Ger tebeschr eibung Abmessungen I O M odule Abmessungen 767 xxxx_IO_8xM 8 Bild 5 mod_1...

Страница 24: ...al data General information Width 50 mm Height 35 7 mm Lowness 117 mm Pos 18 32 Serie 767 WAGO SPEED WAY Ger tebeschr eibung Technische Daten I O M odule Ger tedaten_2_5801 9 mod_1286971546341_21 docx...

Страница 25: ...Wire connection 2 or 3 wire Input filter Hardware 110 s Software parametrizable Input characteristic Type 1 acc to IEC 61131 2 Signal voltage 0 Signal voltage 1 3 V DC 5 V 15 V DC 30 V Input circuit...

Страница 26: ...6 mA 24 V 3 0 mA 30 V 3 2 mA 3 7 6 Outputs Table 13 Technical data Outputs No of outputs 8 Connection type M8 connectors 3 poles Wire connection 2 or 3 wire Output voltage UA Output current per chann...

Страница 27: ...boost for redundant actuation of a load Type of protective circuit External protection e g recovery diodes Output resistance 0 4 Wrong diagnostics may occur at high switching frequencies with reduced...

Страница 28: ...d output module Input and output module 1 counter Input and output module 2 counter Input filter per channel 0 1 0 5 3 15 20 ms Filter off Inversion per channel on off Substitute value strategy per ch...

Страница 29: ...5 0 or from 0 65535 Disabled Enabled Counter start value limit value Value 0 65535 Set start value limit value Count direction forward Set counter value to 0 Limit value is to be specified Count direc...

Страница 30: ...idth Depends on operating mode 3 7 14 Indicators Table 21 Technical Data Indicators SB S BUS status LED green red orange F Error status LED red 0 7 Input and output signal status LED yellow 0 7 Output...

Страница 31: ...ngen cU Lus UL508 3 mod_1224055013140_0 docx 24020 1 CULUS UL508 Pos 18 36 3 3 D okumentati on allgemein Gli ederungsel emente Leerzeil e 3 mod_1224662755687_0 docx 24460 1 Pos 18 36 4 Serie 767 WAGO...

Страница 32: ...1 Ex Directive 94 9 EC Pos 18 38 7 Alle Serien Allgemeine M odul e Nor men und Richtlini en Ex i Nor men Explosionsf hig e Atmosph r e EN 60079 0 14 mod_1360841627885_21 docx 111880 1 Explosive atmos...

Страница 33: ...eise 767 xxxx allgemei n_1 5 mod_1249028727125_21 docx 39643 2 1 4 1 Information on Mounting The following information shall always be observed Disconnect the power supply from the system before you s...

Страница 34: ...6523_21 docx 196008 1 Any mounting position is possible Ensure a safe mounting position In explosion hazardous environments no increased mechanical loads must be present at the installation location I...

Страница 35: ...bus manuals in the Accessories section Select the manual appropriate to the fieldbus you are using Carrier rail adapter including fixing screws and perforated or imperforated carrier rails DIN rail 35...

Страница 36: ...nnect all cable without problems Pos 21 11 Serie 767 WAGO SPEED WAY Wichtige Erl uter ung en Sicherheitshinweise Hinweis Hi nweis 767 xxxx Distanzst ck 8 mod_1279025151416_21 docx 59810 1 Direct Mount...

Страница 37: ...rier Rail Adapter to the Module A carrier rail adapter is required to mount the module on carrier rails Screw together the module and carrier rail adapter using the M4 threaded screws provided as show...

Страница 38: ...onnect the power supply from those devices on which you wish to mount the module 2 Set the module onto the edge of the carrier rail 51 with the two notches 50 3 Press the undersurface against the lowe...

Страница 39: ...you also have the option to fasten it to a profile rail using the profile adapter and nuts provided that this mounting type is supported by your system You are to supply the necessary nuts Screw toge...

Страница 40: ...em two nuts are required with one screw each length of screw threads must be compatible with your system 1 Disconnect the power supply from those devices on which you wish to mount the module 2 Insert...

Страница 41: ...slot width 3mm into the small opening under the marking strip cover 12 and lever it up 2 Remove the marking strip cover 3 Mark the marking strip with a waterproof pen 4 Reinsert the marking strip cove...

Страница 42: ...included on the spacer for cable ties 1 Disconnect the power supply from those devices on which you wish to mount the module 2 The spacer can only be inserted into the appropriate openings of the modu...

Страница 43: ...one 767 component connected with a spacer can be attached and screwed on to the preceding component due to the mounting direction The last 767 component is fastened without a spacer Pos 21 33 Serie 7...

Страница 44: ...onent can be found in the corresponding data sheet which is available from www wago com Pos 23 5 Serie 767 WAGO SPEED WAY Wichtige Erl uterungen Sicherheitshinweise Achtung Achtung Offene Anschl sse 8...

Страница 45: ...ng radiuses of the WAGO system cable For more information see the technical data at www wago com When laying all cable ensure that you do not lay it in shear areas of moving machine parts Observe the...

Страница 46: ...ed for communication between a fieldbus coupler and the connected 767 Series components Requirement A WAGO S BUS cable pre assembled on both ends is readily available to you This is necessary for opti...

Страница 47: ...ules have been connected to the fieldbus coupler connect the S BUS cables S1 S2 to the associated IN and OUT connections as shown in the following figure 3 Tighten the plugs and sockets using the knur...

Страница 48: ...gungskontakte 8 mod_1278308653219_21 docx 58916 1 The highest current carrying capacity of the supply contacts is 4 A Always observe the maximum current carrying capacity per supply line ULS UA for ea...

Страница 49: ...e been connected to the fieldbus coupler connect the power supply transmission cable K1 K2 with the associated IN and OUT connections as shown in the following figure 3 Tighten the plugs and sockets u...

Страница 50: ...3 X3 4 X4 5 X5 2 6 X6 7 X7 8 X8 Pos 23 23 Serie 767 WAGO SPEED WAY Wichtige Erl uter ung en Sicherheitshinweise Achtung Achtung H chste Strombel astbar bei t der Vers kontakte Sens Akt und Sensor Acht...

Страница 51: ...hose devices on which you have mounted the module 2 Insert the plug of the sensor or actuator cable into the socket of a digital input output 3 of the module and tighten it using the knurled head scre...

Страница 52: ...s which must be ordered separately in order to maintain the IP67 degree of protection See section Accessories of the fieldbus coupler controller manual Pos 27 Serie 767 WAGO SPEED WAY In Betrieb nehme...

Страница 53: ...n a dangerous state and personnel and machines could be at risk Before changing the parameters ensure that the machine components are in a safe and defined state and switch off the higher level contro...

Страница 54: ...nly Writes the modified values to the module Close Online and offline mode Closes the parameterization user interface DTM Apply Offline mode only Applies the entries in the project Please note that th...

Страница 55: ...nufacturer Release index FW HW FL FW Actual firmware release index When updating the firmware please note that the firmware release index may not be conformed to the printed firmware release index on...

Страница 56: ...ffer from the actual module Pos 30 7 Serie 767 WAGO SPEED WAY Par ametrieren I O M odule Parametri erung 767 xxxx Di agnose bersicht_2 7 mod_1265811272140_21 docx 50279 1 Table 29 Diagnostics setup Pa...

Страница 57: ...the module the outputs are disabled and a corresponding diagnostic transmitted to the fieldbus coupler The module F LED illuminates Pos 30 10 Serie 767 WAGO SPEED WAY Parametrier en I O Module Parame...

Страница 58: ...ld be operated When using e g DIO mode each connection in the DTM can be configured as a digital input or output Table 32 Overview of operating modes Parameter Description Operating type DO module Ope...

Страница 59: ...dicated in process image Checkbox selected Output signal is released in an inverted manner as indicated in process image Substitute strategy This releases the substitute value or the last output value...

Страница 60: ...onality supports Information about diagnostic acknowledgement When using fieldbus couplers that do not support the diagnostic acknowledgement disabled outputs may remain OFF Restart delay actuator Tim...

Страница 61: ...e currently pending input signal here Checkbox unselected Input signal is reproduced in the process image in the same manner as the input Checkbox selected Input signal is reproduced in the process im...

Страница 62: ...by the module inputs see section Control of the Counter via Inputs and Outputs No If you select this option the counter is controlled by the process data control byte See section Control Byte State Ga...

Страница 63: ...ss data control byte or the DTM Reset limit status The limit value status is reset by enabling this field If the Switching Output parameter is selected it is also reset Auto reset upon limit If you en...

Страница 64: ...etrier en I O Module Parametrier ung 767 38xx 5xxx 6401 7401 Param der Fel dversorgung 5 mod_1249379780656_21 docx 40285 2 1 7 4 Parameters of Field Supply Table 37 Overview of adjustable parameters f...

Страница 65: ...t be replaced due to a defect you do not need to reconfigure the new I O module The stored parameters are automatically transferred to the new I O module Detailed information on this procedure can be...

Страница 66: ...9937_21 docx 40223 1 The process images for the module listed in the following sections describe the data length on the S BUS system bus The implementation of the S BUS process images onto the respect...

Страница 67: ...w Pos 35 Serie 767 WAGO SPEED WAY Wichtige Erl uterungen Sicherheitshinweise Hi nweis Hinweis Prozessabbil d 767 5xxx 8 mod_1278504041994_21 docx 59260 1 Diagnostic Actuator short circuit overload The...

Страница 68: ...ou configure synchronous diagnostic data for the I O module the process image has a size of 2 bytes The byte configuration is as follow Table 38 DO input data in the process image Byte 0 7 0 Diagnosti...

Страница 69: ...output data in the process image Byte 0 7 0 Digital outputs process data 1B Input value True Byte 1 7 0 Diagnostic confirmation 1B Overtemperature on channel 1 conf 1B Overtemperature on channel 2 co...

Страница 70: ...byte If you configure synchronous diagnostic data for the I O module the process image has a size of 3 bytes The byte configuration is as follows Table 40 DI input data in the process image Byte 0 7 0...

Страница 71: ...configure a synchronous diagnostic confirmation of the I O module the process image has a size of 2 bytes The diagnostic confirmation is structured as follows Table 41 DI output data in the process im...

Страница 72: ...s follows Table 42 DIO input data in the process image Byte 0 7 0 Digital inputs process data 1B Input value True State of the outputs is also displayed Byte 1 7 0 Diagnostic message 1B Overtemperatur...

Страница 73: ...tput data in the process image Byte 0 7 0 Digital outputs process data 1B Input value True Byte 1 7 0 Diagnostic confirmation 1B Overtemperature on channel 1 conf 1B Overtemperature on channel 2 confi...

Страница 74: ...ounter input data in the process image Byte 0 7 0 Digital inputs process data 1B Input value True State of the outputs is also displayed Byte 1 7 0 Counter status 1B See section Counter Function Byte...

Страница 75: ...ndervoltage ULS 1B Undervoltage UA Not assigned always 0 8 4 2 Output Data The image for the process data which are transmitted by the fieldbus coupler to the I O module has a size of 4 bytes If you c...

Страница 76: ...data See section Counter Function Byte 4 7 0 Diagnostic confirmation 1B Overtemperature on channel 1 conf 1B Overtemperature on channel 2 conf 1B Overtemperature on channel 3 confirmed 1B Overtemperat...

Страница 77: ...a size of 8 bytes The byte configuration is as follows Table 46 DIO 2 counters input data in the process image Byte 0 7 0 Digital inputs process data 1B Input value True State of the outputs is also...

Страница 78: ...Overtemperature on channel 7 1B Overtemperature on channel 8 Byte 7 7 0 Diagnostic message 1B Short circuit overload field supply always 0 1B Undervoltage ULS 1B Undervoltage UA Not assigned always 0...

Страница 79: ...stic confirmation 1B Overtemperature on channel 1 conf 1B Overtemperature on channel 2 conf 1B Overtemperature on channel 3 confirmed 1B Overtemperature on channel 4 confirmed 1B Overtemperature on ch...

Страница 80: ...e control byte by default This bit must be enabled to use the counter functions see section Control Byte The counting takes place edge controlled that is the counter status is incremented or decrement...

Страница 81: ...utputs of the module switch these on via DTMs using WAGOframe or another FDT DTM framework application You can find the necessary DTMs at wago com This configuration is also possible with some fieldbu...

Страница 82: ...t controlled via a physical input 0B Reset the gate counter is blocked 1B Set the gate counter is released Count direction Control of the count direction if this is not controlled via an input 0B up 1...

Страница 83: ...rocess image which is defined as follows Table 50 Status byte 7 0 Status byte counter 1 2 Gate status counter 1 0B inactive 1B active Count direction counter 1 0B up counter 1B down counter Limit valu...

Страница 84: ...tion the control mode bit of the status byte is then read via the process data input data When setting the start or limit value the value must remain in the output process image after resetting the co...

Страница 85: ...agnostics Use the diagnostic overview section Parameterizing Diagnostic Overview to disable specific diagnostics see F and I O LED In this case the corresponding LED is disabled off Pos 43 3 Serie 767...

Страница 86: ...is being updated All 767 Series components are being updated by the fieldbus coupler within the node Orange flashing 4 Hz The module is attempting to establish communication with the fieldbus coupler...

Страница 87: ...verload can only be diagnosed if the output is switched on If you set the time of the parameter Restart delay actuator section Parameterizing Parameters of outputs to 0 ms the I O LED appears yellow r...

Страница 88: ...eplacing the Module To replace a module e g to change variants proceed as described follow 11 2 1 Disconnecting the Cables Before removing the connectors clean the module to ensure that no dirt or oth...

Страница 89: ...1 2 3 Removing the Module from the Carrier Rail In order to keep the representation unambiguous the carrier rail adapter in the following figure B C is shown without module If the module is mounted on...

Страница 90: ...and remove the module from the profile rail of your system 3 Unscrew the screws that connect the module with the profile adapter 11 2 5 Connecting the Module To connect the module proceed as described...

Страница 91: ...atz in sicherheitsg erichteten Anwendung en 767 xxxx_Wichtige Hinweise_2 11 mod_1317280411044_21 docx 80000 2 1 12 1 Important Notes Only use SELV PELV power supplies Only a power supply unit with pro...

Страница 92: ...must be tightened at a torque of 0 6 Nm Otherwise the safe shutdown of the I O module by a safety switching device in the case of penetrating pollution cannot be ensured Observe connecting cable speci...

Страница 93: ...f error UA and ULS can each be protected using a safety fuse according to EN 60127 2 or electronic fuse e g WAGO 787 861 Safety fuses according to EN 60127 2 must meet the following technical requirem...

Страница 94: ...o EN 60204 1 or EN ISO 13849 2 The shield must have an overlap of at least 85 and be reliably connected to the connector Attach ground shield or use insulation monitoring The connecting lead ground sh...

Страница 95: ...ou use unshielded connecting cables to supply interference free modules you are required to install the connecting cables according to EN 60204 1 or EN ISO 13849 2 in a cable duct armored conduit or s...

Страница 96: ...the interference free module in safety related applications you must combine the interference free modules belonging to one safety switching device in a potential group The power supply UA of the int...

Страница 97: ...gure 27 Single pin shutdown of the power supply of all digital outputs Figure 28 Two pin shutdown of the power supply of all digital outputs Pos 61 D okumentation allgemei n Glieder ungselemente Seite...

Страница 98: ...t the attribute path into a fieldbus specific message The following diagnostic codes can be generated by the module Table 54 Diagnostics of the module Diagnostic Message Attribute Path Classification...

Страница 99: ...ure 15 S BUS connected to a fieldbus coupler and modules 47 Figure 16 Supply cable connected to a fieldbus coupler and modules 49 Figure 17 Connectors exemplary 51 Figure 18 Example of an open DTM inc...

Страница 100: ...hnical data Isolation 30 Table 23 S BUS connection assignment 46 Table 24 Supply connection assignment 48 Table 25 Digital inputs outputs connection assignment 50 Table 26 Counter Assignment of channe...

Страница 101: ...byte 82 Table 50 Status byte 83 Table 51 Example of controlling two counters via control byte 84 Table 52 Operating messages 1 85 Table 53 Operating messages 2 87 Table 54 Diagnostics of the module 9...

Страница 102: ...x 21123 1 Pos 70 D okumentation allgemei n Einband Einband H andbuch R ckseite 2015 9 mod_1285229376516_21 docx 64944 1 WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastra e 27 D 324...

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