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B_06420

B_05369

Pneumatic double diaphragm pump

TOPFINISH DD10 Alu NiP

Translation of the original operating manual

II 2 G Ex h IIB T4 Gb X

For professional use.
Always observe the information in this manual,
particularly the safety instructions and the
warning instructions. Store the manual in a safe
place.

Edition: 08/2020

Содержание TOPFINISH DD10 Alu NiP

Страница 1: ...0 Alu NiP Translation of the original operating manual II 2 G Ex h IIB T4 Gb X For professional use Always observe the information in this manual particularly the safety instructions and the warning i...

Страница 2: ......

Страница 3: ...fication X 10 3 3 Type Plate 11 4 Basic Safety Instructions 12 4 1 Safety Instructions for the Operator 12 4 2 Safety Instructions for the Personnel 13 5 Description 18 5 1 Components 18 5 2 Mode of O...

Страница 4: ...rts Be Ordered 53 14 2 Notes on Using Spare Parts 53 14 3 Overview of the Components 54 14 4 Cover Spare Parts Set 55 14 5 Switching Component Spare Parts Set 55 14 6 Liquid Body Spare Parts Set Al Ni...

Страница 5: ...ng instructions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non observance may result in death or...

Страница 6: ...uage Order no Language Order no English 2366672 Swedish 2391414 French 2369230 Russian 2369233 Italian 2369231 Dutch 2382562 Spanish 2369232 Finnish 2391437 Chinese 2369234 Japanese 2400043 Czech 2420...

Страница 7: ...as the neces sary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge and experience in rele...

Страница 8: ...recommended by WAGNER 4 Do not deactivate safety fixtures 4 Use only WAGNER original spare parts and accessories 4 The operating personnel must be trained on the basis of this operating manual 4 Foll...

Страница 9: ...in the Chapter Materials of Paint wetted Parts Wear caused by abrasive working materials is not covered by the warranty Typical applications Application TOPFINISH DD10 Furniture industry Kitchen manu...

Страница 10: ...el X Special notes see Chapter Identification X 8 10 3 2 IDENTIFICATION X The maximum surface temperature corresponds to the permissible product temperature This and the permissible ambient temperatur...

Страница 11: ...ally check that the pump is working smoothly paying special attention to the presence of air in the pumped fluid Filling and emptying Ignitable gas mixtures can form in the fluid section or product ho...

Страница 12: ...problems 4 Decommission if device poses a danger or is damaged 4 Must be de energized before work is commenced 4 Secure the device against being switched back on without authorization 4 Inform personn...

Страница 13: ...Personnel Qualifications Danger due to incorrect use of device Risk of death due to untrained personnel 4 Ensure that the operating personnel has been instructed by the operator in accordance with th...

Страница 14: ...evices must be checked by experts e g WAGNER service technician at least every 12 months for their work safe condition in accordance with DGUV regulation 100 500 Chapter 2 29 and Chapter 2 36 4 For sh...

Страница 15: ...ure that the hoses are never used to pull or move the device 4 The electrical resistance of the product hose measured at both valves must be less than 1 M 4 Suction hoses may not be subjected to press...

Страница 16: ...only moistened cloths and brushes Never use abrasive agents or hard objects and never spray cleaning agents with a gun Cleaning the device must not damage it in any way 4 Ensure that no electric comp...

Страница 17: ...tuation 4 Switch off the energy and compressed air supply 4 Disconnect the control unit from the mains 4 Observe the operating and service manual for all work 4 2 8 Protective and Monitoring Equipment...

Страница 18: ...flowing back thus producing the suction and delivery phases in each pumping chamber and generating the pumping effect 5 3 PROTECTIVE AND MONITORING EQUIPMENT WARNING Overpressure Danger to life from b...

Страница 19: ...imum operating pressure MPa bar psi 0 8 8 116 Compressed air quality free from oil and wa ter Quality standard 7 5 4 according to ISO 8573 1 2010 7 Particle concentration 5 10 mg m 5 Humidity Pressure...

Страница 20: ...sured at 1 m distance LpA1m according to DIN EN 14462 2015 Reference measurements have been made by SUVA Swiss National Accident Insurance Fund WARNING Exhaust air containing oil Risk of poisoning if...

Страница 21: ...ion Order number DOC 2366672 Edition 08 2020 21 5 5 4 Performance Diagrams Example 8 bar 6 bar 4 bar 8 b a r 6 bar 4 bar B_00301 1 2 3 4 Pos Designation 1 Product pressure in bar MPa psi 2 Stroke freq...

Страница 22: ...1 32 1 06 0 79 0 53 0 26 2 3 1 4 Pos Designation 1 Product pressure in bar MPa psi 2 Stroke frequency in DH min 3 Air consumption in nl min scfm 4 Flow rate of water in l min gpm A Characteristic curv...

Страница 23: ...input 6 Ball valve 7 Air output for gun air B_05379 1 2 Pos Positions of the ball valve 1 Open Working position 2 Closed The air motor may still be under pressure 5 6 1 Return Valve 1 2 B_05382 3 4 P...

Страница 24: ...reliable state after it is assembled and commissioned 6 2 STORAGE CONDITIONS Until the point of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust Th...

Страница 25: ...l explosion prevention rules and regulations are observed when setting up the device B_05376 2 1 3 1 Mount the pump on a frame trolley or wall mount 2 Connect the suction system and air supply 3 Conne...

Страница 26: ...elements For this purpose the four screws 2 must be removed B_05371 1 2 6 5 1 Ventilation of the Spray Booth Operate the device in a spray booth approved for the respective working materials or Opera...

Страница 27: ...the device and the spray gun are suitable for the pressure generated in the device 4 Ensure that the following information can be seen on the high pressure hose 4 Manufacturer 4 Permissible operating...

Страница 28: ...ng scheme example Pos Part workstation Cable cross section 1 Conveyor 16 mm AWG6 2 Work piece 3 Rmax 1 M 4 Spraying stand Alternative Spray booth 16 mm AWG6 5 Floor static dissipative 6 Product tank 6...

Страница 29: ...ith flushing agent or working medium 4 Do not spray the device empty after cleaning NOTICE Impurities in the spraying system Spray gun blockage products harden in the spraying system 4 Flush the spray...

Страница 30: ...until maximum pressure is reached Maintain the pressure for 3 minutes and check all connection points for leaks 2 Carry out pressure relief in accordance with Chapter Pressure Relief Work Interruptio...

Страница 31: ...er Commissioning 8 29 4 the regular safety checks are carried out in accordance with Chapter Safety Checks and Maintenance Intervals 8 37 2 Carry out a visual inspection Personal protective equipment...

Страница 32: ...secure the spray gun 5 Open and close the return valve 5 slowly to completely depressurize the system Info Control air pressure is still present NOTICE Hardened working product in the spraying system...

Страница 33: ...3 Place the suction hose 3 in the grounded tank with flushing agent 4 4 Adjust the pressure regulator 1 to approx 0 2 MPa 2 bar 29 psi Flushing via the return valve 1 Open return valve 5 2 Slowly open...

Страница 34: ...66672 Edition 08 2020 7 Dispose of the contents of the tank 7 according to the local regulations 7 5 1 Filling with Working Product After basic flushing the pump can be filled with working material 4...

Страница 35: ...egulator with filter using solvent 1 Interrupt the work sequence in accordance with Chapter Pressure Relief Work Interruption 8 31 2 Carry out basic flushing in accordance with Chapter Basic Flushing...

Страница 36: ...hat are listed in the spare parts chapter and that are assigned to the device 4 Before all work on the device and in the event of work interruptions 4 Relieve the pressure from the spray gun product h...

Страница 37: ...sure that they are in safe working order 4 For shut down devices the examination can be suspended until the next start up 8 2 4 Product Hoses Pipes and Couplings The service life of the complete hoses...

Страница 38: ...ff all heaters and let the product cool off B_05380 2 3 4 5 7 6 8 1 1 Visual check personal safety equipment grounding and all devices ready to use 2 Place an empty grounded collection tank 7 under th...

Страница 39: ...es can explode if there is an incompletely lled pump Danger to life from flying parts Ignition of potentially explosive surrounding atmosphere 4 Empty and fill the device slowly and in a controlled ma...

Страница 40: ...Point the spray gun without nozzle into the tank 7 and open it 11 Slowly open the ball valve 8 Be ready to switch from air to working product and prevent back spray 12 As soon as pure working product...

Страница 41: ...ody Poor spray pattern See the gun instructions Irregular operation of product pump Spray jet collapses pulsa tion Viscosity is too high Thin spraying product Spraying pressure is too low Increase inc...

Страница 42: ...n the spare parts chapter and that are assigned to the device 4 Before all work on the device and in the event of work interruptions 4 Relieve the pressure from the spray gun product hoses and all dev...

Страница 43: ...uitable cleaning agent 2 All dismantled parts have to be clean and dry after cleaning Care should be taken that these parts remain free of solvents grease or sweat from the hands salt water Perform cl...

Страница 44: ...screws 3 and remove the plate 4 from the pump 3 Unscrew the Allen screws 5 on both halves of the pump housing 4 Pull the pump housing 6 apart 5 The components 7 can be removed from the two housing hal...

Страница 45: ...rder number DOC 2366672 Edition 08 2020 45 4 Observe tightening torque 10 7 REPLACING VALVES B_07712 3 3 1 2 1 2 A B Pos Designation A Product input B Product output 1 Unscrew the screws 1 2 Remove th...

Страница 46: ...he pump to the air supply 6 bar 2 To perform a tightness check on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the...

Страница 47: ...E When the devices must be scrapped please differentiate the disposal of the waste materials The following materials have been used Stainless steel Aluminum Elastomers Plastics Ceramic 12 2 CONSUMABLE...

Страница 48: ...plate complete For connecting the DD10 to the 6 wall mount and mount ing on the 6 trolley 2405531 B_07903 Wall mount 6 complete Requires mounting plate 2405531 for mounting the DD10 2332145 B_07904 T...

Страница 49: ...lter Ball valve for relief and circulation Filter housing for the common Wagner cage filter Stainless steel parts that come into contact with product 2368434 B_07908 Circulation Ball valve for relief...

Страница 50: ...r and agitator Designation Order no Illustration Drum cover Mounting option for pump and agitator incl suction tube 2368238 B_07913 Agitator Ex Compressed air agitator for mounting on drum cover 23682...

Страница 51: ...llustration Fitting DF MM R1 2 M36 PN15 SSt For connecting the Wagner suction systems to the DD10 2329560 B_07916 Suction hose Requires fitting 2329560 for the DD10 connection 2324110 B_07917 2 liter...

Страница 52: ...ssure regulator with integrated filter and con nection and mounting material For vertical product output at bottom see figure or hori zontal assembly product output at side of the pump on a wall mount...

Страница 53: ...rking in the following spare parts lists Wearing parts Wearing parts are not included in the warranty included in service set not part of the standard equipment but available as a special accessory Ex...

Страница 54: ...m spare parts set 6 1 2414410 Valve spare parts set Al NiP 7 1 2370203 Air piston spare parts set 8 1 2414412 Product seal spare parts set Al NiP 9 1 2414407 Inlet spare parts set Al NiP 10 1 2414408...

Страница 55: ...9 7 Nm 5 16 lbft Pos K Stk Order no Designation 1 1 2370189 Cover spare parts set 2 2 Cover 3 4 Screw M8x180 4 4 Nut M8 5 1 Type plate 6 1 Cable lug 7 1 Washer 8 1 Toothed lock washer 9 1 Screw for c...

Страница 56: ...2 Shaped packing seal 4 4 Screw 11 1 2396031 Grease 14 6 LIQUID BODY SPARE PARTS SET AL NIP 1 B_07708 Pos K Stk Order no Designation 1 1 2414409 Liquid body incl safety valve Al NiP 14 7 DIAPHRAGM SP...

Страница 57: ...PARTS SET 1 2 3 4 B_07420 11 Pos K Stk Order no Designation 1 1 2370203 Air piston spare parts set 2 2 Air piston 3 2 Air cylinder 4 2 O ring 42x3 11 1 2396031 Grease wearing parts 14 10 PRODUCT SEAL...

Страница 58: ...AIR BODY SPARE PARTS SET B_06248 1 2 Pos K Stk Order no Designation 1 1 2370215 Air body spare parts set 2 2 Air body preassembled 14 14 SHAPED PACKING SEAL SPARE PARTS SET B_07422 1 2 11 Pos K Stk Or...

Страница 59: ...t preassembled 3 4 Screw 14 17 GROUNDING SPARE PARTS SET 1 2 3 B_07426 4 5 Pos K Stk Order no Designation 1 1 2370222 Grounding spare parts set 2 1 Screw for cable lug 3 1 Toothed lock washer 4 1 Wash...

Страница 60: ...010 EN 12621 2006 A1 2010 EN 809 1998 A1 2009 AC 2010 EN 1127 1 2011 EN ISO 4413 2010 EN ISO 80079 36 2016 EN ISO 4414 2010 EN ISO 80079 37 2016 EN ISO 13732 1 2008 EN ISO IEC 80079 34 2011 EN 14462 2...

Страница 61: ...Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 15 Declaration of Conformity Order number DOC 2366672 Edition 08 2020 61...

Страница 62: ...Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 15 Declaration of Conformity 62 Order number DOC 2366672 Edition 08 2020...

Страница 63: ......

Страница 64: ...Telephone 49 0 7544 5050 Fax 49 0 7544 505200 E mail ts liquid wagner group com Switzerland Wagner International AG Industriestrasse 22 CH 9450 Altst tten Telephone 41 0 71 757 2211 Fax 41 0 71 757 22...

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