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WAGNER Jaguar 75-150, Руководство по обслуживанию

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WAGNER Jaguar 75-150 Скачать руководство пользователя страница 1

II 2G IIB c T3 X

 

  

B_00343

"?

B_00365

Wildcat

Puma

10-70

28-40

18-40

15-70

Leopard

21-110

35-70

15-150

35-150

Jaguar

48-110

75-150

Tiger

72-300

IceBreaker Pumps

Feed volume 40 ccm - 300 ccm 

Edition 01/2012

Translation of the original 
Service manual

Содержание Jaguar 75-150

Страница 1: ...0343 B_00365 Wildcat Puma 10 70 28 40 18 40 15 70 Leopard 21 110 35 70 15 150 35 150 Jaguar 48 110 75 150 Tiger 72 300 IceBreaker Pumps Feed volume 40 ccm 300 ccm Edition 01 2012 Translation of the original Service manual ...

Страница 2: ......

Страница 3: ...4 1 Correct use 10 2 4 2 Explosion protection identification 10 2 4 3 Identification X 10 2 4 4 German regulations and guidelines 11 3 GUARANTEE AND CONFORMITY DECLARATIONS 12 3 1 Important notes on product liability 12 3 2 Guarantee claim 12 3 3 CE conformity 13 4 PRODUCT DESCRIPTION 14 4 1 Modular structure 14 4 2 Date 15 4 2 1 Materials of the parts transporting paint 15 4 2 2 Recommended V pac...

Страница 4: ...4 Material pumps 47 7 4 1 Material pumps 40 ccm 47 7 4 2 Material pumps 70 ccm 50 7 4 3 Material pump 110 ccm 53 7 4 4 Material pumps 150 ccm 56 7 4 5 Material pumps 300 ccm 59 7 5 High pressure filter 62 7 5 1 High pressure filter Wildcat Puma Leopard Jaguar 62 7 5 2 High pressure filter Tiger 64 7 6 Filter relief combination 66 7 7 Distributor 67 7 8 Trolley 68 7 9 Trolley Heavy Duty 69 7 10 Lif...

Страница 5: ...ailable in the following languages WILDCAT PUMA LEOPARD JAGUAR Language Part No Language Part No German 367850 English 367851 French 367852 Dutch 367853 Italian 367854 Spanish 367855 Danish 367857 Swedish 367856 Portuguese 367859 Turkish 367858 Polish 367864 Greek 2309490 TIGER Language Part No Language Part No German 370850 English 370851 French 370852 Dutch 370853 Italian 370854 Spanish 370855 D...

Страница 6: ...ce can cause material damage SIHI_0100_GB DANGER This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level The measures for preventing the hazard and its consequences SIHI_0103_GB WARNING This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out t...

Страница 7: ... work is commenced on active parts Inform staff about planned work observe electrical safety regulations NSURE THAT THE UNIT IS OPERATED AND REPAIRED ONLY BY TRAINED PERSONS Make sure that the floor in the area where you are working is derivable in accordance with EN 61340 4 1 Ensure that all persons within the working area wear derivable shoes Ensure that during spraying persons wear derivable glo...

Страница 8: ...ely Avoid danger of injury through recoil forces Ensure that you have a firm footing when operating the spray gun Only hold the spray gun briefly in any one position Depending on the electrostatic charge and the flow speed of the spray an electrostatic charge may occur in the equipment This could cause a spark or flame on discharging Ensure that the unit is earthed for every spraying operation Earth t...

Страница 9: ...solvents and cleaning agents being used Take the specified protective measures in particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask or breathing apparatus if necessary For sufficient health and environmental safety Operate the unit in a spray booth or on a spraying wall with the ventilation extraction switched on Wear suitable prot...

Страница 10: ... X Special Notes see chapter 2 4 3 Maximum surface temperature The maximum surface temperature of the piston pump can be reached if it runs dry Ensure that the piston pump is filled with sufficient working or cleaning medium Ensure that the separating fluid container is filled with sufficient separating fluid Ignition temperature of the coating material Ensure that the ignition temperature of the coatin...

Страница 11: ... g electrostatic spray gun 2 4 4 GERMAN REGULATIONS AND GUIDELINES a BGR 500 Part 2 Chap 2 36 Working with liquid ejection devices b BGR 500 Part 2 Chap 2 29 Using coating materials c BGR 104 Explosion protection rules d TRBS 2153 Avoiding ignition risks e BGR 180 Setting up for cleaning with solvents for cleaning workpieces with solvents f ZH 1 406 Guidelines for liquid ejection devices g BGI 740...

Страница 12: ... of the purchaser We do not provide guarantee for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty installation or commissioning by the purchaser or a third party normal wear negligent handling defective maintenance unsuitable coating products substitute materials and the action of chemical electro chemical or electrical agents except when t...

Страница 13: ...d serial number Part number Herewith we declare that the supplied version of Pneumatic pumps and spraypacks Complies with the following guidelines 2006 42 EG 94 9 EG Atex directives Applied standards in particular DIN EN ISO 12100 1 2004 DIN EN 809 2011 DIN EN 12621 A1 2010 DIN EN ISO 12100 1 A1 2009 DIN EN 14462 2005 DIN EN 13463 1 2009 DIN EN ISO 12100 2 2004 DIN EN ISO 14121 1 2007 DIN EN 13463...

Страница 14: ...DCAT 10 70 PUMA 15 70 LEOPARD 35 70 PUMA Ø 100 mm H 150 mm Ø 4 inch S 6 inch LEOPARD Ø 150 mm H 150 mm Ø 6 inch S 6 inch LEOPARD Ø 150 mm H 150 mm Ø 6 inch S 6 inch JAGUAR Ø 220 mm H 150 mm Ø 9 inch S 6 inch TIGER Ø 300 mm H 150 mm Ø 13 inch S 6 inch PUMA 15 150 LEOPARD 35 150 JAGUAR 75 150 TIGER 72 300 LEOPARD 48 110 PUMA 21 110 40 cm3 300 cm3 150 cm3 70 cm3 110 cm3 SERVICE MANUAL EDITION 01 2012...

Страница 15: ...anufactured in four different materials Code Material Colour L Leather dark brown TG Teflon with graphite black PE Polyethylen UHMW transparent T Teflon white Each material has the following properties which influence the packings L TG PE T Mechanical stability low good good low Coefficient of friction low very good good very good Sealing capacity good good good good Chemical resistance or reactiv...

Страница 16: ...9 8 3 0 29 16 5 0 58 16 5 0 58 Sound pressure level at maxi permissible air pressure dB A 77 77 78 77 78 78 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure dB A 74 74 74 74 74 74 Sound pressure level at 0 4 MPa 4 bar 58 01 psi air pressure dB A 69 69 69 69 69 69 Ø piston of air motor mm Inch 80 3 2 80 3 2 100 4 100 4 100 4 100 4 Mat inlet connection inside threads Zoll Inch G 1 G 3 4 G 3...

Страница 17: ... 82 170 6 Sound pressure level at maxi permissible air pressure dB A 77 78 80 83 82 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure dB A 74 74 78 81 80 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure dB A 71 69 74 74 75 Ø piston of air motor mm Inch 150 6 150 6 150 6 220 8 7 320 12 6 Mat inlet connection inside threads Zoll Inch G 1 G 1 G 1 G 1 G 1 1 2 Mat outlet connection ins...

Страница 18: ...gon key SW5 size 0 2 inch Hexagon key SW6 size 0 24 inch Hexagon key SW13 size 0 51 inch Screwdriver size 1 Screwdriver size 5 Screwdriver Torx T25 Circlip pliers Other tools Mandrel for removing inlet valve seat ø 18 3 mm 0 72 inch Assembly arbor ø 15 4 mm 0 60 inch for spool and sleeve assembly Torque wrench Assembly aids Lubricant Beacon EP 2 Anti sieze paste Loctite 243 542 Separating fluid Me...

Страница 19: ... by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work WARNING Overpressure Risk of injury from bursting components Never chang...

Страница 20: ...r 87 psi input air allow pump to cycle slowly hold gun open with nozzle under fluid level Stop pump at change over points check for pressure drop There should be no significant less of pressure after change over Pilot valves may blow at change over Aids Flow controller 6 3 PUMP RUNNING IN Allow pump 0 7 0 8 MPa 7 8 bar 101 5 116 psi to cycle with gun open Raise operating pressure to maximum So pum...

Страница 21: ...le columns 1 and 2 7 Tightness of sliding case combination Stop pump once in upwards and downwards stroke respectively and close air supply The air pressure must not fall below 0 6 MPa 6 bar 87 psi within 25 seconds starting at 0 7 MPa 7 bar 101 5 psi The test data must be documented and should match the values from the test data table in chapter 6 7 Aids Test stand Test medium air Leakage spray S...

Страница 22: ...not exceed that in the table column 5 2 For start up at mains pressure see table column 8 The pressure before the pump pressure controller is relevant 3 Suction head 8 2 m 26 9 ft 4 Pulsation The pressure drop at the upper and lower switch over point must not exceed the value in column 7 for the dynamic spray pressure column 6 of the test data table in chapter 6 7 Attention Depending on the nozzle...

Страница 23: ...0 8 8 116 0 16 1 160 10 2320 145 0 7 7 101 5 14 1 140 10 2030 145 1 10 145 10 1 100 10 1450 145 1 10 145 0 25 2 5 36 3 PUMA 15 150 MPa bar psi 0 8 8 116 0 12 1 120 10 1741 145 0 7 7 101 5 10 1 100 10 1450 145 1 10 145 7 1 70 10 1015 145 2 20 290 0 25 2 5 36 3 LEOPARD 35 70 MPa bar psi 0 71 7 1 103 24 1 240 10 3481 145 0 7 7 101 5 23 1 1 231 10 3350 145 1 10 145 20 1 200 10 2901 145 2 20 290 0 25 2...

Страница 24: ...r freight or mail sea route or overland route etc Marks in spare parts lists Note to column K in the following spare parts lists U Wearing parts Note No liability is assumed for wearing parts L Not part of standard equipment available however as additional extra 7 SPARE PARTS 7 1 HOW TO ORDER SPARE PARTS SIHI_0004_GB WARNING Incorrect maintenance repair Risk of injury and damage to the equipment R...

Страница 25: ...106 2 Material pump 368070 368076 367070 367072 367074 2302057 3 Air motor 366080 366080 366080 366080 366080 366080 4 Spring 367530 5 Coupling 367579 367529 6 Double nipple 368958 M36x2 G 1 367958 M36x2 G 3 4 7 Sealing ring 9974110 9974109 8 Sealing ring 9925024 9 Double nipple G 3 8 NPSM 3 8 367556 10 Adapter NPSM 3 8 NPSM1 4 367562 11 Adapter NPSM 3 8 M16x1 5 367563 12 Earthing cable compl 2362...

Страница 26: ...olykote DX grease 9992616 Tightening torque Air motor Material pump 25 Nm 18 lbft Tightening torque pos 6 160 Nm 118 lbft 200 Nm 148 lbft Tightening torque pos 9 100 Nm 74 lbft PUMA 15 150 PE TG PUMA 15 150 PE T PUMA 21 110 PE TG PUMA 21 110 PE L Item Description No No No No 1 Piston pump 368114 368115 2319960 2319953 2 Material pump 368071 368073 368077 368079 3 Air motor 367083 4 Spring 367530 5...

Страница 27: ...13 Molykote DX grease 9992616 Tightening torque Air motor Material pump 25 Nm 18 lbft 50 Nm 37 lbft Tightening torque pos 6 200 Nm 148 lbft Tightening torque pos 9 100 Nm 74 lbft LEOPARD 48 110 PE TG LEOPARD 48 110 PE T LEOPARD 48 110 PE L Item Description No No No 1 Piston pump NPSM 368023 368024 368025 2 Material pump 368077 368078 368079 3 Air motor 368081 4 Spring 368530 5 Coupling 368529 6 Do...

Страница 28: ...3 Air motor 369080 369080 369080 4 Spring 368530 5 Coupling 368529 6 Double nipple 368958 7 Sealing ring 9974110 8 Sealing ring 9925024 9 Double nipple NPSM 367556 10 Adapter NPSM 3 8 NPSM1 4 367562 11 Adapter NPSM 3 8 M16x1 5 367563 12 Earthing cable compl 236219 13 Molykote DX grease 9992616 Tightening torque Air motor Material pump 50 Nm 37 lbft Tightening torque pos 6 200 Nm 148 lbft Tightenin...

Страница 29: ...SM 370102 370104 370103 2 Material pump 370070 2302211 370071 3 Air motor 370080 4 Spring 370530 5 Coupling 370529 6 Double nipple 369958 7 Sealing ring 9974126 8 Reducing nipple 2 x 600 A G3 4 A NPSM3 8 369657 9 Adapter I NPSM3 8 A M16x1 5 367563 10 Earthing cable compl 236219 11 Molykote DX grease 9992616 Tightening torque Air motor Material pump 70 Nm 52 lbft Tightening torque pos 6 300 Nm 222 ...

Страница 30: ... 53 36 51 36 4 47 15 72 58 2 3 Nm appr 2 lbft 40 Nm 30 lbft 10 15 Nm 7 11 lbft 20 25 Nm 15 19 lbft 28 25 Nm 19 lbft 29 B_00258 29 30 110 1 110 106 109 106 108 110 110 107 110 108 109 109 100 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 7 3 AIR MOTORS 7 3 1 AIR MOTORS WILDCAT PUMA LEOPARD Do not dismount the piston Pos 81 Pressure regulator pos 100 Detail see paragraph 7 3 2 ...

Страница 31: ... 368302 1 368402 4 Cylinder rod 1 366303 1 367303 1 367403 1 368303 1 368403 5 Compressed air pipe 1 367304 1 367304 1 367404 1 368304 1 368404 6 Control air pipe 1 367305 1 367305 1 367405 1 367305 1 367405 8 Stopper 2 367307 2 367307 2 367307 2 367307 2 367307 9 Seal outlet 2 L414 06C 2 L414 06C 2 L414 06C 2 L423 06 2 L423 06 10 Connection piece 1 367309 1 367309 1 367309 1 368309 1 368309 11 So...

Страница 32: ...ealing wiper ring 1 9974090 1 9974090 1 9974090 1 9974091 1 9974091 35 Safety valve 1 368288 1 368288 1 368288 1 368286 1 368287 36 O ring 2 9974115 2 9974084 2 9974084 2 9974087 2 9974087 37 O ring 2 9974085 2 9974085 2 9974085 2 9974085 2 9974085 39 O ring 2 9974089 2 9974089 2 9974089 2 9974089 2 9974089 40 O ring 2 9974095 2 9974095 2 9974095 2 9974096 2 9974096 41 O ring 2 9971448 2 9971448 2...

Страница 33: ... O ring 1 3055026 1 3055026 1 3055026 1 3055026 1 3055026 65 O ring 2 9974105 2 9974105 2 9974105 2 9974102 2 9974102 66 Sealing ring 2 9970149 2 9970149 3 9970149 2 9970148 2 9970148 67 Pressure gauge 1 9998677 1 9998677 1 9998677 1 9998725 1 9998725 69 Pin 1 9998718 1 9998718 1 9998718 1 9998718 1 9998718 70 Plug in nipple 1 9998810 1 9998810 1 9998810 1 9998813 1 9998813 71 Sticker IceBreaker 1...

Страница 34: ...S3 inch PUMA Ø100mm H150mm Ø4 S6 inch LEOPARD Ø150mm H75mm Ø6 S3 inch LEOPARD Ø150mm H150mm Ø6 S6 inch Pos K Description Qty No Qty No Qty No Qty No Qty No 107 Loctite 243 50 ml 50 cc 9992511 9992511 9992511 9992511 9992511 108 Loctite 542 50 ml 50 cc 9992831 9992831 9992831 9992831 9992831 109 Molykote DX grease 9992616 9992616 9992616 9992616 9992616 110 Grease Beacon 9998808 9998808 9998808 999...

Страница 35: ...tions when carrying out all work Spare parts list Air motor Jaguar JAGUAR ø220mm H150mm ø8 7 S6 inch Pos K Qty Description No 1 1 Air motor 369080 2 1 Flange 369316 3 1 Piston rod 368402 4 1 Cylinder pipe 369403 5 2 Compressed air pipe 368404 6 1 Control air pipe 367405 8 1 Sealing plug 369307 9 2 Seal outlet 369312 10 1 Connection piece 369309 11 1 Sound absorber 369310 12 1 Hood 369905 13 1 Filt...

Страница 36: ...3 lbft 40 Nm 30 lbft 70 Nm 52 lbft 28 87 77 48 76 79 106 110 108 78 87 85 90 91 40 Nm 30 lbft 20 Nm 15 lbft 29 B_00277 30 29 30 98 109 106 108 107 110 110 1 33 84 114 1 2 33 112 84 113 33 112 84 113 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 Do not dismount the piston pos 94 ATTENTION Wrong assembly combination form O Ring and piston cylinder will damage cylinder See assembly instruction on ...

Страница 37: ...125 35 1 Safety valve 368286 36 2 O ring 9974133 37 2 O ring 9971056 39 2 O ring 9974089 40 2 O ring 9974132 41 4 O ring 9971137 43 1 O ring 9974165 46 1 Sticker WAGNER 369804 47 2 Threaded plug 9998675 48 1 Control housing 369315 49 1 Washer 9925034 50 4 Hexagon head screw 9907137 51 1 Hexagon nut 9910605 52 4 Washer 9920106 53 2 Washer 369303 54 7 Screw SFS 9907125 55 3 Cap head screw 9900314 56...

Страница 38: ...er 9925031 81 1 Ring nut 369325 82 1 Shoulder ring 369324 83 1 Hexagon head screw 9900150 84 1 O ring valid for pump serial number J8 056 and higher 9974262 85 1 Air pipe 369306 86 2 Cylindrical shaft 9930834 87 3 O ring 9971004 88 2 Damping washer 369304 89 1 Control flange 369317 90 1 Air hose rear 369026 91 1 Air hose front 369025 92 1 Stop space 9 369326 93 2 Absorber ISO3 369329 94 1 Spool an...

Страница 39: ...2616 110 1 Grease Beacon 9998808 111 1 Wear parts set A25R 1 for pos 20 115436 112 1 Piston valid for pump serial number older than J8 056 369305 113 1 O ring valid for pump serial number older than J8 056 9974134 114 1 Piston with o ring SOFT wear part 369971 1 Service set 369987 Wearing part Included in service set Assembly instructions for o rings item 84 or 113 From pump serial number J8 056 p...

Страница 40: ...40 40 ccm 300 ccm 104 102 86 66 66 22 22 65 65 64 63 108 111 110 110 99 100 101 67 68 21 20 19 B_01982 73 105 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 7 3 4 REGULATOR FOR JAGUAR ...

Страница 41: ...261 1 9974261 13 Base 1 9952668 1 9952668 14 Clamping strap 1 9952667 1 9952667 15 Spring ring 1 9921505 1 9921505 16 Slotted cheese head screw with slit 1 9900701 1 9900701 17 Gauging pin 1 370307 1 370307 18 Valve cover 2 370309 2 370309 19 Spiral spring 2 370310 2 370310 20 Sealing screw 2 370311 2 370311 21 Valve body 2 370312 2 370312 22 Lock washer 2 9922724 2 9922724 Wearing part Included i...

Страница 42: ...3 74 81 51 40 68 75 a 48 49 47 4 79 108 115 116 116 1 109 111 111 64 8 10 Nm 6 7 lbft 200 Nm 148 lbft 40 Nm 30 lbft 70 Nm 51 lbft 20 Nm 15 lbft 60 Nm 44 lbft 80 5 B_00357 112 116 116 116 116 113 11 118 8 119 8 119 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 Pressure regulator pos 4 Detail see chapter 7 3 6 Do not dismount the piston Pos 87 ATTENTION Wrong assembly combination form O ring and ...

Страница 43: ...icker Wagner 12 Tiger 1 370804 1 370804 39 Hexagon head screw 1 9900150 1 9900150 40 Cap head screw 4 9907078 4 41 Hexagon head screw 8 9907208 8 9907208 42 Screw 5 9907125 5 9907125 43 Washer 8 9920107 8 9920107 44 Washer 1 9925034 1 9925034 45 Silencer 9 1 369310 1 369310 46 Shoulder screw 9 1 369318 1 369318 47 Filter control air 1 367314 1 367314 48 Filter location 1 367324 1 367324 49 Throttl...

Страница 44: ...0102 4 9920102 73 Washer 3 9925029 3 9925029 74 O ring 5 9971004 5 9971004 75 O ring 1 9971129 1 9971129 76 O ring 1 9971372 1 9971372 77 O ring 2 9974132 2 9974132 78 Synthetic union elbow 8 1 8 1 9992757 1 9992757 79 Fitting L 1 9998613 1 9998613 80 Sticker IceBreaker 1 367806 1 367806 81 Pin for control flange 2 370318 2 370318 82 Treated connection straight 1 9992744 1 9992744 83 Treated conne...

Страница 45: ...e 222 50 ml 50 cc 1 9992590 1 9992590 113 Loctite 243 50 ml 50 cc 1 9992511 1 9992511 114 Loctite 542 50 ml 50 cc 1 9992831 1 9992831 115 Anti sieze paste 1 9992616 1 9992616 116 Grease Beacon 1 9998808 1 9998808 117 Wear parts set A25R 1 for pos 20 1 115436 118 O ring valid for pump serial number older than E7 077 1 9974161 119 Piston 12 valid for pump serial number older than E7 077 1 370305 Ser...

Страница 46: ...enance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service ins...

Страница 47: ...instructions when carrying out all work Spare parts list Material pumps 40 cm PE TG ESS 40 cm PE TG 40 cm PE L 40 cm PE T Pos K Qty Description No No No No 1 1 Material pump complete 367073 367070 367072 2 1 Pipe 367502 3 1 Cylinder 367503 4 1 Inlet housing 367504 5 1 Piston 367505 6 1 Valve screw 367506 7 1 Ball guide inlet 367507 8 1 Connection flange 367501 9 1 Valve seat inlet 367569 367509 10...

Страница 48: ... 11 3 13 46 25 7 42 27 9 4 50 51 45 8 70 Nm 10 Nm 51 1 52 60 52 lbft 7 lbft B_01275 53 39 40 Nm 30 lbft 60 60 25 Nm 18 lbft 60 60 60 61 62 61 60 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 Item 4 tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 ...

Страница 49: ...2 Sealing collar T large 367900 22 2 Sealing collar L large 367922 23 3 Sealing collar PE large 367523 25 2 O ring 367525 27 1 O ring 367527 28 1 O ring 367528 31 1 Separating fluid cup 367531 32 2 Coupling cover 367532 39 6 O ring 9974089 40 1 Wave spring small 9998669 41 1 Wave spring large 9998670 42 1 Ball large 9941513 43 1 Ball small 9941518 44 1 O ring 9974094 45 1 O ring 9974093 46 1 O rin...

Страница 50: ... cm PE T Pos K Qty Description No No No 1 1 Material pump complete 368070 368076 2 1 Pipe 368502 3 1 Cylinder 368503 4 1 Inlet housing 368504 5 1 Piston 368505 6 1 Valve screw 368506 7 1 Ball guide Inlet 368507 8 1 Connection flange 368501 9 1 Valve seat inlet 368509 10 1 Valve seat outlet 368510 11 1 Snap ring flange 368511 12 2 Snap ring half 368512 13 1 Securing ring 368513 16 1 Support ring 36...

Страница 51: ... 20 21 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 51 45 8 a 51 52 B_01269 53 39 57 1 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 Item 4 tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 ...

Страница 52: ...ring 368528 31 1 Separating fluid cup 367531 32 2 Coupling cover 367532 39 6 O ring 9974089 40 1 Wave spring small 9998670 41 1 Wave spring large 9998671 42 1 Ball large 9943082 43 1 Ball small 9941512 44 1 O ring 9974092 45 1 O ring 9974093 46 1 O ring 9974107 50 3 Hexagon head screw 9907124 51 6 Washer 9920106 52 3 Hexagon head screw 9900225 53 3 Connecting pipe 367306 57 3 Ball guide for high v...

Страница 53: ...ions when carrying out all work Spare parts list Material pump 110 cm PE TG 110 cm PE L 110 cm PE T Pos K Qty Description No No No 1 1 Material pump 368077 368079 368078 2 1 Tube 368434 3 1 Cylinder 368435 4 1 Inlet housing 368554 5 1 Piston 368433 6 1 Valve screw 367506 7 1 Ball guide inlet 368507 8 1 Connection flange 368551 9 1 Valve seat inlet 368509 10 1 Valve seat outlet 367510 11 1 Snap rin...

Страница 54: ...1 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 57 45 8 54 55 B_01277 56 160 Nm 118 lbft 1 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 Item 4 tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 ...

Страница 55: ...llar PE large 368431 25 2 O ring 368525 27 1 O ring 368527 28 1 O ring 367528 31 1 Separating fluid cup 368531 32 2 Coupling cover 368532 40 1 Wave spring small 9998670 41 1 Wave spring large 9998671 42 1 Ball large 9943082 43 1 Ball small 9941518 44 1 O ring 9974092 45 1 O ring 9974116 46 1 O ring 9974107 50 3 Hexagon screw 9907142 51 3 Washer 9925011 54 3 Washer 9920107 55 3 Hexagon screw 990015...

Страница 56: ...arts list Material pumps 150 cm PE TG 150 cm PE L 150 cm PE T Pos K Qty Description No No No 1 Material pumps complete 368071 368072 368073 2 1 Pipe 368552 3 1 Cylinder 368553 4 1 Inlet housing 368554 5 1 Piston 368555 6 1 Valve screw 368506 7 1 Ball guide Inlet 368507 8 1 Connection flange 368551 9 1 Valve seat inlet 368509 10 1 Valve seat outlet 368510 11 1 Snap ring flange 368561 12 2 Snap ring...

Страница 57: ...1 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 57 45 8 54 55 B_01277 56 160 Nm 118 lbft 1 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 Item 4 tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 ...

Страница 58: ... PE large 368523 25 2 O ring 368525 27 1 O ring 368527 28 1 O ring 368528 31 1 Separating fluid cup 368531 32 2 Coupling cover 368532 40 1 Wave spring small 9998670 41 1 Wave spring large 9998671 42 1 Ball large 9943082 43 1 Ball small 9941512 44 1 O ring 9974092 45 1 O ring 9974116 46 1 O ring 9974107 50 3 Hexagon screw 9907142 51 3 Washer 9925011 54 3 Washer 9920107 55 3 Hexagon screw 9900157 56...

Страница 59: ...Description No No No 1 1 Material pumps complete 300 cm 2302211 370070 370071 2 2 Coupling cover Strokes 150 368532 3 1 Support ring 35 8 52 300 369516 4 3 Sealing collar PE 35 8 52 368523 5 2 Sealing collar L 35 8 52 368922 5 2 Sealing collar TG 35 8 52 368522 5 2 Sealing collar T 35 8 52 368900 6 1 Thrust collar 35 8 52 368519 7 1 Wave spring 35 8 52 9998671 8 2 Snap ring half 300 369512 9 1 Sec...

Страница 60: ...Nm 221 lbft 250 10 Nm 184 7 lbft 60 60 62 60 2 39 35 38 25 36 37 26 3 4 5 4 5 4 6 7 21 24 9 8 12 28 27 29 103 104 105 100 101 102 20 19 23 18 17 15 16 15 16 15 14 22 10 10 13 11 34 31 32 30 33 min 80 Nm min 59 lbft B_00339 1 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 ...

Страница 61: ...1 1 Valve seat Inlet 300 369509 32 1 O ring 369527 33 1 Inlet housing 300 370504 34 1 Ball 9943086 35 3 Threaded bolt M16x169 370533 36 3 Hexagon head screw 9907209 37 3 Washer 9925011 38 1 O ring 9974116 39 1 Separating fluid cup Strokes 150 368531 60 Grease Mobilux EP 2 9998808 61 Anti sieze paste 9992609 62 Molykote DX grease 9992616 100 1 Packing PE L compl 368993 101 1 Packing PE T compl 3689...

Страница 62: ...LDCAT PUMA LEOPARD JAGUAR Pos 3 tightened by hand on block Ball valve version in Steel Stainless steel Item K Qty Description Part No Part No 1 High pressure filter HPF 3 3 8 367175 367178 2 1 Filter housing 367911 3 1 Union nut 367912 4 1 Reducing double nipple with 2 x 60 367556 5 1 O ring 367914 6 1 Screwed connector 367916 7 1 Distribution housing 367910 10 1 Filter support 9894245 Wearing par...

Страница 63: ...ilter cartridge 100 3514068 Filter cartridge 50 3514069 Filter cartridge 20 291564 12 1 Cone spring 3514058 20 1 Ball valve 9998679 9999159 21 1 Screwed connecting piece 9998680 23 2 Screw plug 9907127 30 3 Sealing ring 9925024 31 1 Adapter I NPSM 3 8 A NPSM 1 4 367562 33 1 Loctite 542 50 ml 50 cc 9992831 Wearing parts Not part of standard equipment for spray gun Available however as additional ex...

Страница 64: ...ersion in Steel Stainless steel Item K Qty Description Part No Part No 1 High pressure filter HPF 3 3 4 for Tiger 72 300 370160 370161 2 1 Filter housing 367911 3 1 Union nut 367912 4 1 Reducing double nipple with 2 x 60 369657 5 1 O ring 367914 6 1 Screwed connector 370914 7 1 Distribution housing 370319 10 1 Filter support 9894245 11 1 Filter cartridges Filter cartridge 200 295721 Filter cartrid...

Страница 65: ...dge 50 3514069 Filter cartridge 20 291564 12 1 Cone spring 3514058 20 1 Ball valve 9998679 9999159 21 1 Screwed connecting piece 9999183 23 1 Sealing screw 9907127 32 1 Sealing ring 9974111 33 1 Reducing double nipple with 2 x 60 367962 34 1 Loctite 542 50 ml 50 cc 9992831 Wearing parts Included are not in the basic equipment available however as additional extra ...

Страница 66: ...1 123469 Filter housing 3 1 367564 Adapter I M20X1 5 A NPSM 3 8 4 1 169248 Relief valve assy 5 1 Filter cartridge 34383 200 mesh red 43235 100 mesh yellow standard 34377 50 mesh white 89323 30 mesh green 6 1 43303 Handle sealing washer 7 1 43590 Compression spring 8 3 9971525 Seal U Seal 9 1 367567 Swivel assy 10 1 123510 Double socket 16 1 9904312 Threaded plug 17 9992609 Anti seize paste 18 3675...

Страница 67: ... 1 367962 Double socket M20x2 G3 8 3 1 370329 Distributor 4 1 370914 Screw in socket G3 4A M30x2A 5 1 369913 Reducing double nipple with 2 x 60 G3 4A M16x1 5A 6 1 9907227 Sealing screw 7 1 9974109 Sealing ring 8 1 9974111 Sealing ring 9 1 9999083 Double screwed connector 10 1 9999183 Screw in screw connection adjustable 11 1 9999186 Ball valve PN530 G3 8 DN10 12 1 370920 O ring 13 1 9970158 Sealin...

Страница 68: ...heel set and handles 367022 4 4 Hexagonal screw DIN931 M 6x 9907140 9907129 6 6 Hexagon nut with clamp M6 9910204 8 2 Wheel 2302671 9 4 Washer 340372 10 4 Spring pin 9995302 11 1 Wheel axle 367945 12 1 Handle left 367946 13 1 Handle right 367947 13 2 Connection part 367943 15 2 Tube plug ribbed 9990812 16 2 Saddle feet for round tubes 9998685 17 2 Plug 9998687 9990861 18 1 Mounting for wall 367940...

Страница 69: ...art No for Leopard Part No for Jaguar and Tiger 1 1 Trolley Heavy Duty 369024 2 4 Washer DIN125 A6 4 or A8 4 9920103 9920102 3 2 Wheel 9998892 4 2 Fixed washer 9998894 5 2 Washer with plastic house 9998895 6 2 Plug black 9998891 7 2 Handle with hand protection 9998893 8 4 Hexagonal screw DIN931 M6x75 or M8x80 9907140 9900151 Wearing parts ...

Страница 70: ... 30 34 16 32 70 33 35 36 37 61 62 16 74 73 71 72 70 B_00281 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 7 10 LIFTING TROLLEY PNEUMATIC Heat up the handle to 60 C 140 F before assembly Mounting materials Pos Qty Part No Description 70 1 9998808 Grease Beacon EP2 71 1 9992528 Loctite 270 72 1 9992831 Loctite 542 73 2 9992610 Cable binder 74 3 9950615 Cable binder ...

Страница 71: ...82079 14 1 Cylinder 9999388 9999388 9999388 15 1 Hexagon nut with clamp 9910208 9910208 9910208 16 8 Washer 9920102 9920102 9920102 17 1 Block 369702 369702 369702 18 1 Hexagon head screw 9900125 9900125 9900125 19 1 Gas pressure spring 9999010 9999010 9994288 20 1 Screwed elbow 9998250 9998250 9998250 22 2 Coding ring red 9998995 9998995 9998995 24 2 Coding ring green 9998994 9998994 9998994 25 2...

Страница 72: ...1761 9991761 50 2 Cap head screw 9900334 9900334 9900334 51 1 Mounting sheet 369721 369721 369721 52 3 Cap head screw 9900365 9900365 9900365 53 1 Pressure regulator 9998676 9998676 9998676 54 1 Pressure gauge 9998677 9998677 9998677 55 1 Double nipple 9985684 9999128 9999128 56 1 Screw connection T 9999109 9999126 9999126 57 1 Reducing nipple 9985685 9985685 9985685 58 1 Double nipple 9985720 998...

Страница 73: ...73 40 ccm 300 ccm SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 ...

Страница 74: ... 34 16 32 33 35 36 37 61 62 16 70 71 70 B_00213 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 7 11 LIFTING TROLLEY Heat up the handle to 60 C 140 F before assembly Mounting materials Pos Qty Part No Description 70 1 9998808 Grease Beacon EP2 71 1 9992528 Loctite 270 ...

Страница 75: ...ew 9900125 9900125 9900125 19 1 Gas pressure spring 9994303 9999010 9994288 28 1 Trolley rack 369261 369261 369261 29 2 Washer with plastic house 9998895 9998895 9998895 30 2 Wheel assy 9994922 9994922 9994922 31 2 Fixed washer 9998894 9998894 9998894 32 1 Hexagon head screw 9900109 9900109 9900109 33 1 Joint eye on pipe 9999009 9999009 9999009 34 2 Countersunk screw 9907183 9907183 9907183 35 1 S...

Страница 76: ... 17 15 16 18 19 44 45 46 47 13 49 50 55 56 63 57 58 54 53 52 51 43 42 24 22 72 B_00282 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 7 12 WALL LIFTING GEAR PNEUMATIC Mounting materials Pos Qty Part No Description 71 1 9992528 Loctite 270 72 1 9992831 Loctite 542 73 2 9992610 Cable binder 74 3 9950615 Cable binder ...

Страница 77: ...9982079 14 1 Cylinder 9999388 9999388 9999388 15 1 Hexagon nut with clamp 9910208 9910208 9910208 16 8 Washer 9920102 9920102 9920102 17 1 Block 369702 369702 369702 18 1 Hexagon head screw 9900125 9900125 9900125 19 1 Gas pressure spring 9999010 9999010 9994288 20 1 Screwed elbow 9998250 9998250 9998250 22 2 Coding ring red 9998995 9998995 9998995 24 2 Coding ring green 9998994 9998994 9998994 25...

Страница 78: ...5 9900365 9900365 53 1 Pressure regulator 9998676 9998676 9998676 54 1 Pressure gauge 9998677 9998677 9998677 55 1 Double nipple 9985684 9999128 9999128 56 1 Screw connection 9999109 9999126 9999126 57 1 Reducing nipple 9985685 9985685 9985685 58 1 Double nipple 9985720 9985720 9985720 59 2 Hexagon nut 9910107 9910107 9910107 60 2 Hexagon head screw M8x45 9900123 9900123 9900123 61 1 Hexagon head ...

Страница 79: ...79 40 ccm 300 ccm SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 ...

Страница 80: ... 10 63 1 29 28 18 7 6 5 71 2 3 59 60 61 62 16 8 17 15 16 19 33 16 32 B_00295 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 7 13 WALL LIFTING GEAR Mounting materials Pos Qty Part No Description 71 1 9992528 Loctite 270 ...

Страница 81: ...7 10 8 Washer A10 5 9920106 9920106 9920106 15 1 Hexagon nut with clamp 9910208 9910208 9910208 16 8 Washer 9920102 9920102 9920102 17 1 Block 369702 369702 369702 18 1 Hexagon head screw 9900125 9900125 9900125 19 1 Gas pressure spring 9994303 9999010 9994288 28 1 Profile 1 Wall assy 369268 369268 369268 29 4 Hexagon nut M10 9910105 9910105 9910105 32 1 Hexagon head screw M8x25 9900109 9900109 99...

Страница 82: ...82 40 ccm 300 ccm 82 B_02762 73 74 72 71 8 7 9 79 78 76 77 75 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 8 ACCESSORIES 8 1 ACCESSORIES FOR WILDCAT AND PUMA PUMPS ...

Страница 83: ...8 5 2 3 4 39 A 1 55 40 63 46 42 80 81 43 42 43 45 44 21 24 23 22 20 MW0 8 14 13 32 34 33 50 52 27 41 35 36 57 58 59 35 36 57 58 59 32 MW0 3 15 16 19 MW0 8 MW1 0 MW1 25 17 10 MW0 8 MW0 3 15 16 19 MW0 8 MW1 0 MW1 25 17 B_02761 12 11 64 48 48 49 66 67 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 ...

Страница 84: ... combination 367135 7 4 leg stand 367023 8 Stand 4 with wheels assy 367121 9 Mounting for wall 4 compl 367020 10 Suction system 352 fixed 367986 11 Sealing ring A18x22x2 5 Cu 9925024 12 Reducing double nipple with 2 x 60 G 3 8 NPSM 3 8 367556 13 Upper hopper set 5 l 1 3 gal 367045 14 Suction elbow for pos 13 366950 15 Filter DN 25 mm ID 1 inch MW 0 8 mm M28x1 5 250245 16 Filter DN 25 mm ID 1 inch ...

Страница 85: ...er standard 257017 31 Nozzles standard 27 MPa 270 bar 3920 psi 90HHH 32 Adapter M16 M20 118231 33 Return tube 366290 34 Return tube for Pos 5 115858 35 Hose set material AC DN3 Air DN6 consisting of paint air and protective hose Material NPSM 1 4 7 5 m 24 6 ft DN 3 mm ID 0 12 inch 27 MPa 270 bar 3916 psi Air G1 4 7 5 m 24 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309705 36 Hose set material...

Страница 86: ...1 43 Double nipple G 3 8 M20x2 367962 44 Return hose DN 13 mm ID 0 5 inch M20x2 incl pos 42 and pos 43 367141 45 Return tube HPF incl pos 42 and 43 367126 46 Mounting for wall assy for HP filter for Pos 40 or 63 367115 47 AirCoat gun GM 4700AC 25 MPa 250 bar 3626 psi NPSM 1 4 2313585 48 Adapter NPSM 3 8 I NPSM1 4 A 367562 49 Adapter NPSM 3 8 I M16x1 5 A 367563 50 Airless gun AG 14 NPSM 1 4 27 MPa ...

Страница 87: ...Air G1 4 15 m 49 2 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309634 59 Hose set material AC DN4 Air DN6 consisting of paint air and protective hose Material NPSM 1 4 20 m 65 6 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 20 m 65 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309635 60 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 16 inch 10 m 32 8 ft 27 MPa 270 bar 3920 psi 9...

Страница 88: ... part for pos 21 367527 69 O ring FEP spare part for pos 21 9974127 70 Washer PTFE spare part for pos 21 367959 71 Lifting trolley 367031 72 Lifting trolley pneumatic 367032 73 Wall lifting gear 367035 74 Wall lifting gear pneumatic 367036 75 Reducing double nipple G 1 1 2 G 1 368964 76 Suction elbow 118232 77 Suction hose with bend 369959 78 Suction hose G 1 1 2 115859 79 Filter 1 1 2 MW 1 25 mm ...

Страница 89: ...352 fixed 367986 11 Sealing ring A18x22x2 5 Cu 9925024 12 Reducing double nipple with 2 x 60 G 3 8 NPSM 3 8 367555 15 Filter DN 25 mm ID 1 inch MW 0 8 mm M28x1 5 250245 16 Filter DN 25 mm ID 1 inch MW 1 25 mm M28x1 5 250243 17 Filter DN 25 mm ID 1 inch MW 1 0 mm M28x1 5 344341 18 Filter DN 13 mm ID 0 5 inch MW 0 8 mm M15x1 250244 19 Suction filter bag MW 0 3 mm 0 01 inch 97531 20 Barrel suction pi...

Страница 90: ...90 40 ccm 300 ccm 90 B_02765 73 74 72 71 8 9 79 78 76 77 75 80 81 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 ...

Страница 91: ... 63 46 21 24 23 22 20 MW0 8 50 52 82 85 87 83 84 53 51 35 36 57 58 59 35 36 57 58 59 MW0 3 15 16 19 MW0 8 MW1 0 MW1 25 17 10 MW0 8 MW0 3 15 16 19 MW0 8 MW1 0 MW1 25 17 B_02768 12 86 11 64 48 49 66 67 29 29 25 26 25 26 28 27 42 88 89 43 42 43 45 44 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 ...

Страница 92: ...l NPSM 1 4 7 5 m 24 6 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 7 5 m 24 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309706 37 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 16 inch 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 9984573 38 High pressure hose Airless 1 4 NPSM DN 3 mm ID 0 12 inch 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 9984583 39 Tool set 368870 40 High pressure filter H...

Страница 93: ...DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 15 m 49 2 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309634 59 Hose set material AC DN4 Air DN6 consisting of paint air and protective hose Material NPSM 1 4 20 m 65 6 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 20 m 65 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309635 60 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 1...

Страница 94: ...th bend 369959 78 Suction hose G 1 1 2 115859 79 Filter 1 1 2 MW 1 25 mm MW 0 05 inch 115857 80 Trolley Heavy Duty 369024 81 Mounting for wall Pump 90 rotated 368030 82 Airless gun G 15 NPSM 1 4 53 MPa 530 bar 7690 psi with nozzles holder Tip Wagner 347011 83 Airless gun G 15 NPSM 1 4 53 MPa 530 bar 7690 psi with nozzles holder standard 347001 84 Airless gun G 15 NPSM 1 4 53 MPa 530 bar 7690 psi w...

Страница 95: ...l item 10 and 11 13 9974151 Sealing ring Cu 14 347011 Airless gun G15 1 4 NPSM 53 MPa 530 bar 7690 psi with nozzles holder Tip Wagner 15 9974126 Sealing ring Al 16 369958 Double nipple G1 1 2 M36x2 17 367140 Suction hose DN 25 mm ID 1 inch 18 123446 Double nipple M16x1 5 for hose extension 19 367561 Double nipple 3 8 NPSM 1 4 NPSM for hose extension 20 97075 Suction elbow 21 370151 Suction tube G ...

Страница 96: ...m 1 3 36 2 31 35 19 32 18 26 10 11 12 5 7 A 33 42 4 8 6 9 13 15 16 45 34 17 21 20 25 27 48 49 39 46 MW0 8 B_00353 14 28 38 37 29 51 52 53 22 23 24 MW0 3 MW0 8 MW1 25 30 SERVICE MANUAL EDITION 01 2012 PART NO DOC367866 ...

Страница 97: ...D 53 MPa 530 bar 7690 psi 36 9987117 High pressure hose 1 4 NPSM DN 6 mm ID 0 24 inch 1 5 m 4 9 ft ND 53 MPa 530 bar 7690 psi 37 347001 Airless gun G15 1 4 NPSM 53 MPa 530 bar 7690 psi with nozzles holder standard 38 90 Standard nozzle see nozzle table 39 115189 Adapter R1 1 4 R1 1 2 42 369024 Trolley Heavy Duty 45 369960 Double nipple G1 1 2 46 118232 Suction elbow 48 115859 Suction system assy G...

Страница 98: ...les wagner france fr Netherlands WSB Finishing Equipment B V De Heldinnenlaan 200 NL 3543 MB Utrecht Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wsb wagner nl HP www wsb wagner eu Italy WAGNER COLORA S r l Via Fermi 3 I 20875 Burago di Molgora MB Telephone 39 039 625021 Telefax 39 039 6851800 E Mail info wagnercolora com Japan WAGNER Spraytech Ltd 2 35 Shinden Nishimachi J Dait...

Страница 99: ......

Страница 100: ...ERMANY 7 2 MB TTO ILIENTHAL 3TR 0OSTFACH ARKDORF 4ELEPHONE 4ELEFAX AIL SERVICE STANDARD WAGNER GROUP COM 3WITZERLAND 7 2 NDUSTRIESTRASSE 0OSTFACH LTSTËTTEN 4ELEPHONE 4ELEFAX AIL REP CH WAGNER GROUP CH WWW WAGNER GROUP COM 367866 ...

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