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Operating instructions

Universal Mechanic Lathes

D4000 E

CC-D4000 E

Walter Blombach GmbH

Tool and Machine Factory

D-42899 Remscheid - Am Blaffertsberg 13 - Phone.: (02191) 597- 0 - Fax: (02191) 597 – 40 - E-Mail: [email protected]

D-54673 Neuerburg - WABECO Str. 1-10 - Phone.: (06564) 9697-0 - Fax: (06564) 9697-25 - E-Mail: [email protected]

www.wabeco-remscheid.de

Содержание D4000 E

Страница 1: ...Blombach GmbH Tool and Machine Factory D 42899 Remscheid Am Blaffertsberg 13 Phone 02191 597 0 Fax 02191 597 40 E Mail info wabeco remscheid de D 54673 Neuerburg WABECO Str 1 10 Phone 06564 9697 0 Fax...

Страница 2: ...ding spindle drive 16 2 8 2 Take up gear cutter 16 2 9 CNC control drive Z axis 18 2 10 Tool carriage 20 2 10 1 Saddle apron with cross slide 20 2 10 2 Top slide 21 2 11 CNC control drive X axis 23 2...

Страница 3: ...leadscrew 36 9 4 Tooling carriages 37 9 4 1 Cross slide 37 9 4 2 Top slide 37 9 5 Tailstock 38 10 Applications 39 10 1 Longitudinal and transverse turning 39 10 2 Thread cutting and automatic feed 40...

Страница 4: ...sal lathes specified below Universal mechanic lathe Typ D4000E meet the following regulation requirements for standard serie production EC directive for machines EEC 91 68 and 89 392 EC low voltage di...

Страница 5: ...must be made immediately Complaints made at a later date cannot be accepted If you have any questions or need any spare parts please quote the machine number lo cated on the front of the motor Wir k n...

Страница 6: ...e of displacement 360 Max height of turning tools 16 mm Guideways Longitudinal support Dovetail guide and adjustment rails Cross support Dovetail guide and adjustment rails Chips and dirt stripper Pro...

Страница 7: ...7 2 Drawing and list of parts 2 1 Lubricating plan 1 all 8 working hours 2 all 8 working hours 2 Drawing and list of parts...

Страница 8: ...8 2 2 Arrangement of take up gears for a 1 mm thread pitch slope LH thread 2 Drawing and list of parts...

Страница 9: ...100 80 60 40 20 10 120 2 4 6 8 10 20 40 60 80 100 160 200 V m min 2500 1600 1250 800 500 250 mm n 1 min Diagram I II 0 75 370 10 80 380 20 105 500 30 170 850 40 250 1250 50 300 1500 60 340 1700 70 38...

Страница 10: ...10 2 4 Position of tumbler gear when cutting LH thread 2 Drawing and list of parts 2 5 Position of take up gears for automatic feed Tumbler wheel Clamping screw...

Страница 11: ...11 2 Drawing and list of parts 2 6 Operating elements...

Страница 12: ...dinal support 7 Clamping lever for tool clamping plate 8 Ball ended crank for adjusting of cross slide 9 Chuck for quick adjusting of cross slide 10 Clamping screw for clamping of tool carriage 11 Bal...

Страница 13: ...13 2 Drawing and list of parts 2 7 Headstock with gear and tumbler gear 2 7 1 Headstock...

Страница 14: ...10400122 Hexagon socket screw 2 7 2 Gear Part No Pcs Order No Designation 23 1 10400123 Belt pulley 24 2 10400124 Ball bearing 25 1 10400125 Bushing 26 1 10400126 Axis 27 1 10400127 Circlip 28 1 1040...

Страница 15: ...15 12 2 Drawing and list of parts 2 8 Bed with leading spindle drive and change gear quadrant 2 8 1 Bed with leading spindle drive Part No Pcs Order No Designation...

Страница 16: ...8 2 Take up gear cutter Part No Pcs Order No Designation 1 1 10400301 Take up gear cutter 2 1 10400302 Shearing bushing 3 1 10400303 Feather key of shearing bushing 4 3 10400304 Belt pulley Z48 5 1 1...

Страница 17: ...17 2 Drawing and list of parts 2 9 CNC control drive Z axis Part No Pcs Order No Designation 32 1 Belt pulley Z30 33 1 Threaded pin 34 1 Motor sheet metal 35 2 Earthing screw 37 1 Motor housing...

Страница 18: ...1 4 Hexagon nut 42 1 Lid for motor housing 43 4 Earthing screw 44 1 Belt pulley Z12 45 1 Zylindrical pin 46 2 Washer for tooth wheel 47 2 Circlip 48 1 Toothed belt 49 1 Protective cover 50 2 Nut 2 Dra...

Страница 19: ...s 2 10 Tool carriage 2 10 1 Saddle apron with cross slide Part No Pcs Order No Designation 1 1 10400401 Lower part of cross slide 2 1 10400402 Nut 3 1 10400403 Disc 4 1 10400404 Hexagon bolt 5 1 10400...

Страница 20: ...0426 Pinion 27 2 10400427 Scale support 28 4 10400428 Thrust piece scale support 29 4 10400429 Threaded pin 30 1 10400430 Hand wheel 31 2 10400431 Pin 32 2 11810004 Ball 33 2 10400433 Scale ring 34 1...

Страница 21: ...11 3 10400511 Nut 12 1 10400512 Pin 13 1 10400513 Clamping claw 14 1 10400514 Thrust disc clamping claw 15 1 10400515 High nut 16 1 10400516 Hexagonal socket screw 17 1 10400517 Disc 18 1 10400518 Hex...

Страница 22: ...22 2 Drawing and list of parts 2 10 Tool carriage Saddle apron...

Страница 23: ...parts 2 11 CNC control drive X axis Part No Pcs Order No Designation 13 1 Feather 14 1 Ball 15 1 Zylindrical pin 16 1 Ball ended crank 20 1 Scale ring 39 4 Earthing screw 76 1 Belt pulley 77 3 Thread...

Страница 24: ...or 81 1 Step motor 82 4 Saucer head screw 83 4 Washer 84 1 Belt pulley 85 2 Flanged wheel 86 1 Threaded pin 87 4 Hexagon nut 88 1 Toothed belt 89 1 Protection cab 90 2 Earthing screw 2 Drawing and lis...

Страница 25: ...part of shim 3 1 10400603 Lower part of shim 4 1 10400604 Quill 5 1 10400605 Scale 6 1 10400606 Threaded pin 7 1 10400607 Ball ended crank 8 1 10400608 Lower part of tailstock 9 2 10400609 Threaded pi...

Страница 26: ...18 2 10400618 Hexagon socket screw 19 1 11850002 Feather 20 1 11810004 Ball 21 1 10400621 Threaded pin 22 1 10400622 Pressure sping 23 1 10400623 Scale support 24 1 10400624 Scale ring 25 1 10400625...

Страница 27: ...00005 Bottom plate 5 1 10400705 Motor 6 1 10400706 Motor frame 7 1 10400707 Platina holder 8 2 11700057 Earthing screw 9 1 10400709 Base plate 11 1 11800004 Potentiometer complete 16 12 11700002 Nut 2...

Страница 28: ...Covering motor frame 29 4 11700026 Hexagon socket screw 30 4 11700059 Hexagon socket screw 31 1 10400731 Protection cab 32 4 11700026 Hexagon socket screw 33 1 11700060 Washer 34 1 11700061 Hexagon so...

Страница 29: ...29 3 Circuit diagram...

Страница 30: ...g switch switch for protection cap potentiometer Date Danger control electronics motor 4 Delivery and installation The lathes are carefully packed in our factory Please check the following on delivery...

Страница 31: ...as an even surface a steel plate The lathe must be firmly screwed down onto the base To facilitate this there are 9 mm holes in the machine base Good results and a minimum of vibration during operatio...

Страница 32: ...n overall and constant lubrication of all moving parts is highly signeficant In case backlash within the bearings or within the guideways of the slides should occur readjust in time to avoid the beari...

Страница 33: ...juction box Have the socket or junction box checked by an electrician beforehand protection against chil dren being able to put into operation 2 The socket or junction box must be close enough to the...

Страница 34: ...by an expert or by us 8 Description of the machine To make sure the machine runs properly and in order to have maximum protection from damage it is necessary for the operator to get to know how the ma...

Страница 35: ...orque on main spindle via gear reducing units 9 2 Spindle head 9 2 1 Main spindle The spindle head is firmly attached to the slide bars In the spindle head the work spindle is run on two adjustable pr...

Страница 36: ...otational speed of the work spindle can be infiniely varied between 45 and 2 300 rpm using the potentiometer on the front of the machine The drive belt must be relocated if the lower speed stage with...

Страница 37: ...otective hood open 9 3 Bed with leadscrew drive 9 3 1 Overload coupling In order to avoid damage to the drive system of the leadscrew an overload coupling is fitted on the leadscrew drive side The cou...

Страница 38: ...the spindle must still be free to turn easily For calculating the displacement path of the slide on scale support 27 there is a large scale ring 29 divided into millimetres One notch corresponds to 0...

Страница 39: ...h the help of the two threaded pins 9 push the upper part in the desired direction The central position of the tailstock is shown by the notch embossed on the side Find out by doing some trial turns i...

Страница 40: ...hort a time as possible without paying attention to the finish on the surface of the work piece They can be used for longitudinal and transverse turning to 3 Offset side turning tool Used for smoothin...

Страница 41: ...chisel is affected via the leadscrew and must correspond to the thread pitch The gearwheels in the accessories establish the connection between the feed gears and the leadscrew By fitting different co...

Страница 42: ...0 8 1 0 1 25 1 5 1 75 2 0 2 5 3 0 A 48 48 48 48 48 48 48 48 48 48 48 48 B 16 20 14 18 16 14 20 36 28 40 40 48 C 40 40 20 24 20 14 16 24 16 20 16 16 D 140 140 140 140 140 140 140 140 140 140 140 140 E...

Страница 43: ...ension to the toothed belt Then tighten bolt B Put toothed belt of of drive disc on bolt A and from bolt A on bolt B f Pull bolt A upwards until the toothed belt is under tension then tighten bolt A M...

Страница 44: ...utting the chisel is turned out with the cross slide and is brought back by means of a change of direction of the motor via the reversing switch into the origi nal position 10 2 4 LH thread To cut an...

Страница 45: ...e the position of the jaws Mounting of drilling jaws If afterwards you again want to work with outer jaws the process repeats itself in the same order first jaw 1 then 2 then 3 then 4 12 Tool holder w...

Страница 46: ...Four turning tools can be changed simultaneously By swivelling the turret head by 90 degrees each time the required turning tool can quickly be brought into its working position Advantage Paring chis...

Страница 47: ...as follows 1 Use concentrated products free of nitrates 2 Use concentrates without secondary amins 3 Use products with the lowest possible allergy potential 4 When mixing a refill of lubrication coola...

Страница 48: ...vels may vary from country to country This informa tion is to allow the user of the machine to assess the dangers and risks more accurately 16 Disposal of the lathe The transport and protective packag...

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