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3. INSTALLATION 

3.1 Assembly and installation 

Following illustrations and instructions presents the correct assembling of the motors and controller with the casing 
of the  rotary  heat exchanger.  Motors are designated to be firmly attached to casing of the exchanger. Pulleys  are 
selected to match the expected speed, efficiencies and performance of the motors. Please refer to the  Chapter 2 -
Product Description and Technical Specification 
to determine the correct set of components for the product. Pulley 
wheels must be firmly attached to the shaft of the motor. 

Do not change the motor configurations. Follow the correctly selected setup given in the first chapter 
of this manual (see Table 2). Changing the settings is associated with poor performance of the rotary 
wheel and risk of incorrect attachment to the housing of the exchanger, and most importantly, the risk 
of motor damage, as well as electric shock due to incorrect connection. 

Warning: Incorrect mechanical installation of the motor can be a cause of error alerts.  

Following illustrations represents stepper motor assembly and installation methods. Each of the stepper motor model 
has its own way of assembly and may differ in according to Table 2 Available motor configurations.  

Important notes:  

 

Stepper motor must be fixed firmly to a casing via dedicated motor holder. 

 

Stepper motor must be grounded. 

 

Do not use cables or connectors other than that included in the set with motor and controller. 

 

Do not change the size of the pulley wheel. Optimal pulley sizes were calculated and chosen to match the 
desired performance of the Rotary Heat Exchanger. 

 

Position the controller correctly to avoid overheating. Avoid exposure to direct sunlight. 

 

Check the specification plate on the motor and controller to confirm electrical configuration. 

 

 

Figure 5 Stepper Motor 2Nm assembly schematic 

 

 

Содержание 7-1-0002-0083

Страница 1: ...version 1 2 01 2022 ENERGY RECOVERY WHEEL MOTOR MANUAL OPERATION AND MAINTANANCE...

Страница 2: ...ERAL SAFETY 3 2 PRODUCT DESCRIPTION TECHNICAL SPECIFICATION 3 3 INSTALLATION 6 3 1 Assembly and installation 6 3 2 Connection and wiring 7 3 2 1 Main voltage and stepper motor wiring 10 3 2 2 Cable re...

Страница 3: ...ruction carefully Follow the connection diagrams to perform successful installation 2 PRODUCT DESCRIPTION TECHNICAL SPECIFICATION Rotary Heat Exchangers may be equipped with three different stepper mo...

Страница 4: ...260 W Weight 2 4 kg 3 5 kg 5 0 kg Sealing grade IP 54 54 54 Operating temperature 40 C to 40 C 40 C to 40 C 40 C to 40 C Storage temperature 40 C to 70 C 40 C to 70 C 40 C to 70 C Dimensions 85 x 85 x...

Страница 5: ...Figure 2 Stepper Motor 4 0 Nm all dimensions are given in mm units Figure 3 Stepper Motor 8 0 Nm all dimensions are given in mm units Figure 4 Dedicated controller all dimensions are given in mm unit...

Страница 6: ...of the exchanger and most importantly the risk of motor damage as well as electric shock due to incorrect connection Warning Incorrect mechanical installation of the motor can be a cause of error aler...

Страница 7: ...n the motor wait at least 5 minutes after disconnecting from the power supply Notes on proper installation Use fuses at power line Check the wires condition before operating Make sure that there are n...

Страница 8: ...represents the cable connection with proper wiring description Figure 9 Extension cable Stepper motors are operated via designated controller connected with the motor by the up mentioned cables Figur...

Страница 9: ...attempt to perform any repairs by your own Manufacturer warranty will not be void until the cover has traces of opening Controller is equipped with spring terminals to make the installation faster Sp...

Страница 10: ...ble of the power supply should be connected on the terminals marked with letters L N and PE see Figure 15 Cables should be inserted via dedicated cable entries glands After the wiring is performed rem...

Страница 11: ...11 Figure 16 Stepper motor connection Figure 17 Controller schematic...

Страница 12: ...s located inside the drive in the upper right corner and must be operated with the drive open The test button has different functions depending on how long the button is pressed in 1 Short press 1sec...

Страница 13: ...3 3 3 LED Indicator The driver is fitted with a LED indicator see Figure 19 The LED diode can be seen with both open and closed cover Figure 19 LED indicator The statuses of the indicator are shown in...

Страница 14: ...Read out the current fault alarm via Modbus Table 13 Purging function activated Test function is activated and stepper motor is receiving control signal for max RPM rotations Hold function is activate...

Страница 15: ...analogue 0 10 V input signal The device is factory set for 0 10 V control after detection of a start signal or speed setpoint via Modbus it will automatically shift temporarily to control via Modbus R...

Страница 16: ...nication between the controller and AHU are unchangeable only the alternative parameters are to be changed Note the settings of the device delivered with the VTS AHU are prepared by the manufacturer f...

Страница 17: ...tuses Adress Function Range Active state 0 Rotorguard Alarm 0 1 1 Alarm 1 V LO Alarm 0 1 1 Alarm 2 V HI Alarm 0 1 1 Alarm 3 I HI Alarm Motor out short 0 1 1 Alarm 4 Temperature High 0 1 1 Warning 8 Ro...

Страница 18: ...le 0 100 1 V 13 Config file variant AA ZZ 2 ASCII characters 14 Config file version 100 32000 0 01 15 MOC SW version 0 0 01 16 Rotor Speed Out 0 40000 0 01 RPM 17 Torque 0 1500 0 01 Nm 17 SW variant 1...

Страница 19: ...DHX Type 0 1 13 Alternative Modbus ID 1 247 1 14 Alternative BaudRate 0 9600 bps 1 19200 bps 2 38400 bps 3 57600 bps 4 115200 bps 15 Alternative Parity 0 None 1 Odd 2 Even 16 Alternative Stop Bits 0 I...

Страница 20: ...oller SPR to work with VTS AHU In order to adapt the brand new RRG controller ordered as a spare part to work with the automation of VTS AHUs you should connect to the RRG controller using a USB RS485...

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