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Item No. 2350079-1  Rev 09/10

Installation Instructions

Previous Item No. 2803057 Rev B

InstaCut™ 3.5 Blade Replacement Instructions

To ensure safe installation and operation, read the following statements 

and understand their meaning. Please read carefully.

  

WARNING

Warning is used to indicate the presence of a hazard that can cause 

severe personal injury, death, or substantial property damage if the 

warning is ignored. 

 

WARNING

Sharp Blade Hazard.

Blades are sharp and can cause cuts and amputation.

To avoid injury from sharp blades, handle with caution. Only trained 

personal should operate equipment or preform maintenance.

I

nstallatIon

 P

rocedures

Wash new blades with warm, soapy water and rinse thoroughly to remove the thin 

protective oil film. Keep the sharp edge away from you when handling blades.

1.  Familiarize yourself with the parts diagram for your equipment.

2.  Remove the pusher head assembly: 

Tabletop models

. Slide the pusher head off the rod guides.

Wall mount models

. Remove the pin. Lift handle and slide the pusher head off 

the guide rods. Place pin back into the hole on the handle assembly to prevent 

loss.

3.  Raise the bumpers approximately 2” (5.0 cm).

4.  Loosen thumbscrew and carefully remove the blade assembly. Remove the 

cutting blade assembly by pressing upwards on the bottom of the side of the 

blade holder, where the thumbscrew is located. Discard the old blade assembly.

5.  Install the new cutting blade assembly by inserting the tab on the blade holder 

into the groove in the base, then lowering the blade holder into the seated and 

flush position in the base. Tighten the thumbscrew.

6.  Slide bumpers down guide rods to contact base assembly. Position pusher 

head assembly onto the guide rods, slowly lower pusher head assembly, and 

check pusher head block to blade alignment.

7.  Lubricate the guide bar with mineral oil or Petro Gel after each use. Do not 

use cooking oil as it will become sticky and may permanently damage the 

equipment.

Callout Description

A

Lock Nut

B

Pull Pin w/ Ring 1 1/4” Long

C

Pusher Head Block, 3/8”
Pusher Head Block, 1/4” & 1/2”

D

Rubber Bumper, 3/8” I.D.

E

Blade Holder

F

Screw, Shoulder

G

Handle Link

H

Base

I

Guide Rod

J

Pusher Head Casting w/ Bearings

K

Thumbscrew

L

Pusher Head

M

Nutblock, Hex

N

D-Handle, Rubber Coated

O

Blade

P

Blade, Dice

sPare Parts lIst 

and

 eXPloded VIeW - I

nsta

c

ut

 3.5W (

Wall

 

mount

)

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