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Service

New features of service

Front end in service position

Use of the guide rods for front end service position T10228 makes it possible to place the front end of the
Transporter in a special service position.

This creates space for service or repair work to be carried out.

Front end extended for service position

Front end

Guide rods for front end
service position T10228

Further detailed information can be found in the workshop manual.

310_130

Содержание Transporter 2004

Страница 1: ...The Transporter 2004 Self study programme 310 Service...

Страница 2: ...h a new body design the T3 T25 offers more space improved all round view and greater active and passive safety Load volume and payload capa city increase A new front axle provides improved road handli...

Страница 3: ...3 Contents Brief overview 4 Body 6 Occupant safety 30 Power units 33 Power transmission 40 Running gear 44 Electrical system 52 Heating air conditioning 54 Service 60...

Страница 4: ...ble in a wide range of variants Reduced fuel consumption Extensive range of power units with petrol and diesel engines 6 speed manual or 6 speed automatic gearboxes Joystick gear selection Improved cr...

Страница 5: ...quipment level Wheelbase 3000 mm Turning circle diameter 11 9 m Load rating 451 to 801 kg depending on equipment level Maximum towing capacity 2500 kg Maximum roof load capacity 100 kg 310_005 310_003...

Страница 6: ...cle is available as the Kombi Shuttle Multivan or RV In the other versions it serves mainly as a means of goods transportation Within the product range models are available as short and long wheelbase...

Страница 7: ...application At a later date a four wheel drive version 4motion will also be on offer The further contents of this publica tion are focused on the description of the Multivan Recreation vehicle Drop s...

Страница 8: ...ce side panels Body The high rigidity of the body is also a prerequi site for High level of comfort in interior Tight shutlines for doors bonnet and tailgate Perfect functioning of doors bonnet and ta...

Страница 9: ...Body High tensile panels Tailored blanks Laser seam C pillar reinforcement 310_011 Sill wheel housing reinforcement B pillar reinforcement Hinge carrier reinforcement Guide rail reinforcement Laser se...

Страница 10: ...value recycling heat and noise insulation The quantity of PVC polyvinylchloride on the underbody was reduced in favour of an under body trim made from polypropylene with long fibreglass elements Some...

Страница 11: ...ng door left Operation of the electric sliding door is possi ble from the driver s seat via the switch in the instrument panel from inside and out via the door handle or via the radio remote control T...

Страница 12: ...nsists of two cables pulleys and a reel which has an electric motor flanged to it The door is connected to the cable system by means of a hinge joint Body 310_122 Reel on sliding door motor Design of...

Страница 13: ...here The other end of the cable is attached to the hinge joint By actuation of the sliding door motor the door is pulled open or closed via the relevant cable The motor direction of rotation is deter...

Страница 14: ...door in self study pro gramme 311 The Transporter 2004 Electrical system Sliding door rollback function Two systems of protection are used The passive system reacts to any drop in the speed of the sl...

Страница 15: ...ed directly to the eccentric bolt of the striker pin via a hollow shaft with inner splines 310_087 Striker pin Hollow shaft with inner splines Electric power latching motor Direction of normal travel...

Страница 16: ...sliding door is placed in the prelock position the power latching motor is actuated after locking The hollow shaft of the power latching motor turns the eccentric pin The rota tion of the pin pulls th...

Страница 17: ...and a striker wedge When the tailgate lock engages in the prelock position the electric motor is actuated and the tailgate is pulled into the fully locked position Striker wedge 310_094 310_085 The fu...

Страница 18: ...r cap Opening lever on wing doors The right door has an opening lever which is integrated in the body contour Wing door holder The door holder allows the doors to be opened and held in the following p...

Страница 19: ...the interior and thereby reduce the build up of heat Sliding window In the sliding door there is a sliding window which closes flush with the outer body To open the handle of the sliding window is pu...

Страница 20: ...ng of C profile rails is possible as the bodywork is made ready for this purpose C profile rails Insertion and removal point C profile rail 310_012 Speed nut Body panel C profile rail in roof of Multi...

Страница 21: ...angle adjustment Driver and front passenger seat The driver and front passenger seats are height adjustable single seats with armrests Integrated in the backrest are the side airbag and lumbar suppor...

Страница 22: ...Isofix mountings for child seats Body The backrests of the single seats can be folded down completely and placed in the table posi tion 310_026 Backrest adjustment lever Release mechanism for longitu...

Страница 23: ...front of the rail system The blocks of the seats differ in length at the front and rear and thereby prevent incorrect installa tion of the seats The roller runs along the cover strip The guide movemen...

Страница 24: ...is integrated in the bench seat Body For reasons of safety longitudinal movement of the 3 seater fully reclining bench seat is only possible in the passenger compartment when the backrest is placed in...

Страница 25: ...rail Adjustment of the seat by means of rollers and blocks is the same as that on single seats Removal and installation of the bench seat is done in the same way as with single seats at the front end...

Страница 26: ...ver front passenger seat fixed Body For information about the various seat configurations in commercial vehicles please refer to the multime dia program entitled The Transporter 2004 310_098 Height ad...

Страница 27: ...wards Seat mounting in passenger compartment 310_102 On commercial vehicles mounting of the seats in the passenger compartment is via quick release catches in the body floor Each type of seat is equip...

Страница 28: ...r Therefore a separate folding centre table is mounted in the floor rail system The table can be moved longitudinally in these rails A gas filled strut lifts the table up out of the fol ded down posit...

Страница 29: ...ay and coin holder Bottle holder up to 1 5 ltr waste bin Compartment with coin holder Glove compartment cooled lit Newspaper holder 310_018 Compartment Compartment Front passenger airbag Dash panel Th...

Страница 30: ...nt passenger front airbag Module for front passenger side airbag Airbag switch in glove compartment Multivan Front passenger front airbag module Curtain airbag Front passenger 310_063 A key switch in...

Страница 31: ...h sensor at bottom of C pillar Module for driver side airbag Driver side airbag Curtain airbag Cab curtain airbag crash sensor at bottom of B pillar 310_047 Child locks are fitted in the Multivan to t...

Страница 32: ...e build up of pressure forces the plunger upwards The rack turns the sprockets 1 and 2 on the pinion Sprocket 2 is fixed to the outer ring of the torsion shaft freewheel If the outer ring now turns th...

Страница 33: ...boxes and there is one automatic At a later stage 4motion all wheel drive will be offered 1 Only in conjunction with 4motion Engine 5 speed manual gearbox 02Z 6 speed manual gearbox 0A5 6 speed automa...

Страница 34: ...ne codes AXA Displacement 1984 cm3 Type 4 cylinder in line engine Valves per cylinder 2 Bore 82 5 mm Stroke 92 8 mm Compression ratio 10 3 1 Max output 85 kW at 5200 rpm Max torque 170 Nm at 2700 to 4...

Страница 35: ...ers Control of internal exhaust gas recirculation by means of variable valve timing Secondary air system Engine codes BDL Displacement 3189 cm3 Type 6 cylinder V engine 15 V angle Valves per cylinder...

Страница 36: ...entry class version for commercial vehicles 310_032 Engine codes AXC Displacement 1896 cm3 Type 4 cylinder in line engine Valves per cylinder 2 Bore 79 5 mm Stroke 95 5 mm Compression ratio 18 0 1 Ma...

Страница 37: ...6 cm3 Type 4 cylinder in line engine Valves per cylinder 2 Bore 79 5 mm Stroke 95 5 mm Compression ratio 18 0 1 Max output 77 kW at 3500 rpm Max torque 250 Nm at 2000 rpm Engine management BOSCH EDC 1...

Страница 38: ...er in line engine Valves per cylinder 2 Bore 81 mm Stroke 95 5 mm Compression ratio 18 0 1 Max output 96 kW at 3500 rpm Max torque 340 Nm at 2000 to 2300 rpm Engine management BOSCH EDC 16 Fuel At lea...

Страница 39: ...treatment Exhaust gas recircula tion starter and main catalytic converter Emissions standard EU 3 This engine is very similar to the 96 kW variant The differences in power are achieved by the fol low...

Страница 40: ...in the Trans porter 2004 the 02Z and the 0A5 They are designed for transverse installation in the vehicle 02Z gearbox The gearbox is a further development of the 02J type It features 5 gears and is i...

Страница 41: ...and is a com pletely new development It features 6 gears and can transmit a maximum of 500 Nm torque 4 shaft design The shafts are permanently engaged with the final drive gear Depending on which gear...

Страница 42: ...lector mechanism is housed in the dash panel and features a joystick The procedure of pushing down on the gear lever to engage reverse common in many Group vehicles now involves pulling a ring upwards...

Страница 43: ...ar selection is via Tiptronic 310_044 Automatic gear selector mechanism The Tiptronic is designed as a gate selector Tiptronic type and is installed in the same posi tion as the mechanical gear select...

Страница 44: ...engine and gearbox mounting points engine and gearbox mounting on body side pendulum support on subframe side Front and rear anti roll bars New steering column McPherson front suspension with decouple...

Страница 45: ...dbrake lever on driver s seat console Ventilated brake discs at front and rear Special running gear packages are also available for different applications with adapted spring shock response e g sporty...

Страница 46: ...tures are 4 engine and gearbox mountings with two engine and gearbox mountings on the body and two pendulum supports on the subframe Tubular subframe design with 4 bonded rub ber bushes attached to bo...

Страница 47: ...s are same as those used in front axle Coil springs in barrel spring design with linear or progressive response depending on model Active wheel speed sensors sensor integrated in wheel bearing seal sa...

Страница 48: ...ts with two simple universal joints and one double universal joint Unlike the fixed steering column of the previous model this steering column has height and rake adjustment It fea tures a crash mecha...

Страница 49: ...ed optionally with the electronic stabilisa tion programme ESP Integrated in the ESP is an active brake servo and a pneumatic brake assist system travel sen sor in vacuum chamber Brake servo The brake...

Страница 50: ...16 brake system The ventilated brake discs are 308 x 29 5 mm in dimension From 170 kW a 17 system is installed which is 333 x 32 5 mm in dimension Rear brakes A 16 brake system is installed on the rea...

Страница 51: ...ated in the ESP control unit If the actuating speed is 120 mm s the control unit applies voltage to the coil and the brake servo can pro vide maximum support This means that the force applied through...

Страница 52: ...his makes it possible for other control units to access the information The CAN data bus is split into two single systems the drive train CAN data bus and the conveni ence CAN data bus Both bus system...

Страница 53: ...nit front passenger side J393 Central convenience system control unit J412 Operating electronics control unit cellphone J453 Multi function steering wheel control unit J492 Four wheel drive control un...

Страница 54: ...ehicles Air channel in side doors with vents in B pillars Booster fan in side doors Pollution sensor Residual heat function Cooled glove compartment Dust pollen and activated charcoal filter Heating a...

Страница 55: ...55 Air conditioner for passenger compartment Commercial vehicles with side win dows also have the air channel but there is no booster fan A C headliner with air distribution 310_116 Auxiliary heater...

Страница 56: ...of condensation Furthermore climate control in the passenger compartment is thereby supported Actuation is automatic on the Climatronic system The manual system has to be operated via three buttons i...

Страница 57: ...control function is integrated in the operating unit The externally controlled A C com pressor drive system is described in detail in self study programme 305 The R5 TDI engine To A C headliner Supple...

Страница 58: ...of the cab and passenger compartment two air conditioning units are installed The air conditioner for the front can be found beneath the dash panel on the right and this provides climate control for...

Страница 59: ...t in the middle The rear outlet point has three vents The vents have three functions Closed with air outlet Diffused outlet via openings at top and bottom of flaps Direct outlet through opened flaps 3...

Страница 60: ...makes it possible to place the front end of the Transporter in a special service position This creates space for service or repair work to be carried out Front end extended for service position Front...

Страница 61: ...val and installation 5 cylinder TDI T10225 Tool for turning over engine 5 cylinder TDI T10226 Crankshaft locking tool 5 cylinder TDI T10227 Subframe locking device T10228 Guide rods for front end serv...

Страница 62: ...have the opportunity of creating your own test chart Using the function and component selection fea tures the tests selected by you will be added to the test chart and can be carried out in the dia g...

Страница 63: ...63 Notes...

Страница 64: ...se only VOLKSWAGEN AG Wolfsburg All rights and the right to make technical alterations reserved 000 2811 31 20 Technical status 03 03 This paper was manufactured from pulp that was bleached without th...

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