Pro
te
c
t
ed
b
y
co
p
y
rig
h
t.
C
o
p
y
in
g
fo
r
pr
iv
a
t
e
o
r
c
o
m
m
e
r
c
ia
l
p
u
rp
o
s
e
s
,
i
n
p
a
rt
o
r i
n
w
h
o
le
,
is
n
o
t
p
e
r
m
it
t
e
d
u
n
l
e
s
s
a
ut
ho
r
i
s
ed
b
y
V
olk
sw
a
ge
n AG
.
V
olk
s
w
a
g
en
AG do
es
n
ot g
uar
ante
e
or a
c
c
ep
t
a
ny
li
a
b
i
li
t
y
w
ith
r
e
s
p
e
c
t
t
o
th
e
c
o
rr
e
c
t
n
e
s
s
o
f
in
fo
r
m
a
tio
n
in
th
is
d
o
c
um
en
t.
C
o
py
rig
ht b
y
V
olk
sw
a
ge
n
A
G.
– Remove support for intake manifold (remove nut -2- and bolt
-1-).
– Disconnect electrical connector -1- at coolant temperature
sender -G62- .
– Detach retaining clip (press release tabs -arrows-).
Note
Place a cloth underneath to absorb escaping coolant.
– Remove coolant temperature sender -G62- -2-.
Installing
Installation is carried out in the reverse order. When installing,
note the following:
• Specified torque
.
Note
♦
Renew O-rings.
♦
Only demineralised / distilled water to standard VDE-0510
may be used for mixing. Tap water does not have the required
quality to ensure the coolant's function.
♦
Insert new coolant temperature sender -G62- immediately into
connection to avoid loss of coolant.
♦
Hose unions and air intake pipes/hoses must be free of oil and
grease when installing.
♦
Secure all hose connections with hose clips corresponding to
the series equipment ⇒ Electronic parts catalogue .
♦
In order to be able to securely attach the air ducts on their
connections, the screws of the used hose clips have to be
sprayed with penetrating spray before installing.
– Install intake manifold support ⇒ Rep. gr. 24 .
– Install throttle valve module -J338- ⇒ Rep. gr. 24 .
– Check coolant level
3.5
Removing and installing toothed belt for
coolant pump
Special tools and workshop equipment required
Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011
146
Rep. gr.19 - Cooling