VOKERA Compact A, Инструкция по установке и обслуживанию

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Contents
Design principles and operating sequence Page
1.1 Principle components 2
1.2 Central heating mode 2
1.3 Hot water mode 2
1.4 Safety devices 2
1.5 Frost protection 2
Technical data Page
2.1 Central heating 3
2.2 Domestic hot water 3
2.3 Gas pressure 3
2.4 Expansion vessel 3
2.5 Dimensions 3
2.6 Clearances 3
2.7 Connections 3
2.8 Electrical 3
2.9 Flue details 3
2.10 Efficiency 3
2.11 Pump duty 4
General requirements (UK) Page
3.1 Related documents 5
3.2 Location of appliance 5
3.3 Gas supply 5
3.4 Flue system 5
3.5 Air supply 5
3.6 Water circulation 5
3.6.1 Pipework 6
3.6.2 Automatic by-pass 6
3.6.3 Drain cocks 6
3.6.4 Air release points 6
3.6.5 Expansion vessel 6
3.6.6 Filling point 6
3.6.7 Low pressure sealed system 6
3.6.8 Frequent filling 6
3.7 Electrical supply 6
3.8 Showers 6
3.9 Mounting on a combustible surface 7
3.10 Timber framed building 7
3.11 Inhibitors 7
General requirements (EIRE) Page
3.A1 Related documents 7
3.A2 Location of appliance 7
3.A3 Gas supply 7
3.A4 Flue system 7
3.A5 Air supply 8
3.A6 Water circulation 8
3.A6.1 Pipework 8
3.A6.2 Automatic by-pass 8
3.A6.3 Drain cocks 8
3.A6.4 Air release points 8
3.A6.5 Expansion vessel 8
3.A6.6 Filling point 8
3.A6.7 Low pressure sealed system 8
3.A6.8 Frequent filling 8
3.A7 Electrical supply 8
3.A8 Showers 8
3.A9 Mounting on a combustible surface 8
3.A10 Timber framed building 8
3.A11 Inhibitors 8
3.A12 Declaration of conformity 8
Installation Page
4.1 Delivery 9
4.2 Contents 9
4.3 Unpacking 9
4.4 Preparation for mounting the appliance 9
4.4.1 Important 9
4.4.2 Flue restrictor ring 9
4.5 Fitting the flue 9
4.5.1 Concentric horizontal flue 9
4.5.2 Concentric vertical flue 11
4.5.3 Twin flue system 11
4.6 Connecting the gas and water 13
4.6.1 Gas 13
4.6.2 Flow and return 14
4.6.3 Safety valve 14
4.6.4 Cold water inlet 14
4.6.5 Hot water outlet 14
4.7 Electrical connections 14
4.7.1 Casing removal 14
4.7.2 Electrical connection 14
4.7.3 Connecting the mains (230V) input 15
Commissioning Page
5.1 Gas supply installation 16
5.2 The heating system 16
5.3 Initial filling of the system 16
5.4 Initial flushing 16
5.5 Filling the hot water system 16
5.6 Pre-operation checks 16
5.7 Initial lighting 16
5.8 Checking burner pressures 16
5.9 Final flushing of the heating system 17
5.9.1 Inhibtors 17
5.10 Setting the flow temperature 17
5.11 Setting the system design pressure 17
5.12 Regulating the central heating system 17
5.13 Regulating the domestic hot water 17
5.14 Final checks 17
5.15 Instructing the user 17
Servicing instructions Page
6.1 General 18
6.2 Routine annual servicing 18
6.3 Replacement of components 18
6.4 De-scaling main heat exchanger 18
6.5 Component removal procedure 18
6.6 Pump head 18
6.7 Safety valve 18
6.8 Automatic air release valve 19
6.9 Water pressure switch 19
6.10 Domestic water flow switch 19
6.11 Pressure gauge 19
6.12 Primary and secondary thermistors 19
6.13 High limit thermostat 19
6.14 PCB 20
6.15 Integral time switch 20
6.16 Gas valve 20
6.17 Burner, injectors and spark/sense electrode 20
6.18 Flue fan 21
6.19 Heat exchanger 21
6.20 Air pressure switch 21
6.21 Expansion vessel 21
6.22 Expansion vessel (removal) 21
Checks, adjustments and fault finding page
7.1 Checking appliance operation 22
7.2 At rest mode 22
7.3 Hot water mode 22
7.4 Heating mode 22
7.5 Frost protection mode 22
7.6 Burner pressure settings 22
7.6.1 Setting the maximum DHW gas pressure 23
7.6.2 Setting the minimum DHW gas pressure 23
7.6.3 Setting the max & min CH burner pressures 23
7.7 Combustion analysis test 23
7.8 Checking the expansion vessel 23
7.9 Electro-mechanical faults 23
7.10 Possible installation faults 24
7.11 Electrical checks 24
7.11.1 Earth continuity test 24
7.11.2 Short circuit test 24
7.11.3 Polarity check 24
7.11.4 Reversed polarity or supply fault 24
7.11.5 Resistance to earth check 24
7.11.6 Fuses 24
7.12 Fault finding 24-31
Wiring diagrams Page
8.1 Connection of a room thermostat 32
8.2 Connection of an external time clock 32
Functional flow diagram 33-34
Exploded diagrams Page
Table 1 35
Table 2 36
Table 3 37
Table 4 38
Table 5 39
L.P.G. instructions Page
10.1 Technical data 40
10.2 Related documents 40
10.3 Gas supply 40
10.4 Gas supply installation 40
10.5 Burner pressures 40
10.5.1 Setting the maximum DHW gas pressure 40
10.5.2 Setting the minimum DHW gas pressure 40
10.5.3 Setting the max & min CH burner pressures 40
REAR FLUE Page
11.1 Fitting the flue 41